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Research Development Process Engineer Jobs in New Castle, PA

Sunbelt Solomon

Principal Engineer

Sharon, PA

Lead the development and implementation of Large Power Class Substation Transformers (138 kV, 650 ... Evaluate and process engineering change requests; revise and reissue production files as needed.

Teksky

Be Seen First

Process Technician

Youngstown, OH · On-site

$33 - $35/hr

Collaborate with Production, Quality, Engineering, and Maintenance on root cause analysis and ... Practical understanding of Scientific Process Development principles. * Experience with KPI ...

New

Sunbelt Solomon

Principal Engineer

Sharon, PA · On-site +1

Lead the development and implementation of Large Power Class Substation Transformers (138 kV, 650 ... Evaluate and process engineering change requests; revise and reissue production files as needed.

System One

Product Engineer

Callery, PA · On-site

$100K/yr

Collaborate with sales, R&D, Quality, Engineering, and other departments in daily operations ... Knowledge of manufacturing processes and component tolerances. System One, and its subsidiaries ...

System One

Product Engineer

Callery, PA · On-site

$100K/yr

Collaborate with sales, R&D, Quality, Engineering, and other departments in daily operations ... Knowledge of manufacturing processes and component tolerances. System One, and its subsidiaries ...

System One

Product Engineer

Callery, PA · On-site

$100K/yr

Collaborate with sales, R&D, Quality, Engineering, and other departments in daily operations ... Knowledge of manufacturing processes and component tolerances. System One, and its subsidiaries ...

FSI Services

Product Owner

Cranberry Township, PA · On-site +1

... with Engineering to ensure development initiatives are prioritized to maximize value across our ... Familiarity with UX research methodologies, design systems, and user-centered design processes ...

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Showing results 21-40

All JobsResearch Development Process Engineer JobsResearch Development Process Engineer Jobs in New Castle, PA

Research Development Process Engineer information

See New Castle, PA salary details

$41K

$91.6K

$137.4K

How much do research development process engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for research development process engineer in New Castle, PA is $91,552.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,500.00 and $107,200.00 per year, depending on experience, location, and employer.

What does a research development process engineer do?

A Research Development Process Engineer is responsible for designing, developing, and optimizing processes in research and product development settings. They work to improve efficiency, quality, and scalability of new products or technologies by bridging the gap between research and manufacturing. Their role often involves collaborating with scientists, engineers, and production teams to ensure that innovative concepts can be effectively and safely produced at a larger scale. They also analyze data, troubleshoot problems, and implement improvements to meet regulatory and business requirements.

What are the key skills and qualifications needed to thrive as a research development process engineer?

A Research Development Process Engineer requires a solid background in chemical or process engineering, problem-solving abilities, and typically a bachelor's or master's degree in a relevant field. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and industry-specific certifications like Six Sigma are often expected. Strong analytical thinking, teamwork, and effective communication distinguish top performers in this role. These skills ensure successful innovation, efficient process optimization, and seamless collaboration in research-driven engineering environments.

What are the main challenges research development process engineers face when transitioning projects from R&D to full-scale production?

One of the primary challenges Research Development Process Engineers encounter is ensuring that innovative processes developed in the laboratory can be effectively scaled up for manufacturing without compromising quality or efficiency. This often involves troubleshooting unforeseen issues, optimizing process parameters, and collaborating closely with cross-functional teams such as manufacturing, quality assurance, and supply chain. Navigating regulatory requirements and managing tight project deadlines are also common hurdles. Successful engineers leverage strong problem-solving skills and clear communication to bridge the gap between research concepts and practical, large-scale implementation.

What is the difference between Research Development Process Engineer vs Research Scientist?

AspectResearch Development Process EngineerResearch Scientist
Primary FocusDeveloping and optimizing manufacturing processes and workflowsConducting scientific research to generate new knowledge or products
Work EnvironmentIndustrial labs, manufacturing facilitiesAcademic or industrial research labs
Required CredentialsBachelor’s or Master’s in Engineering, Chemistry, or related fields; certifications in process improvementMaster’s or PhD in Science or Engineering
Industry UsageManufacturing, chemical, pharmaceutical industriesAcademic, R&D departments, biotech, pharmaceuticals

Research Development Process Engineers focus on translating research into scalable manufacturing processes, while Research Scientists primarily conduct experiments to advance scientific knowledge. Both roles require strong technical skills but differ in application and environment.

What are popular job titles related to Research Development Process Engineer jobs in New Castle, PA?

For Research Development Process Engineer jobs in New Castle, PA, the most frequently searched job titles are:

What cities near New Castle, PA are hiring for Research Development Process Engineer jobs?

Cities near New Castle, PA with the most Research Development Process Engineer job openings:

Research Development Process Engineer jobs near you
Infographic showing various Research Development Process Engineer job openings in New Castle, PA as of August 2026, with employment types broken down into 13% Internship, 74% Full Time, and 13% Contract. Highlights an 100% In-person job distribution, with an average salary of $91,552 per year, or $44 per hour.

R&D Programmer/Set-Up Machinist-Fairview, Pennsylvania

PHB Corporation

Prospect, PA

$24 - $32.75/hr

Full-time

Re-posted 13 days ago

Job description

R&D Programmer/Set-Up Machinist
PHB Inc. Machining Division has a current need for a R&D Programmer/Set-Up Machinist. This is a first shift, full-time position with advancement opportunities within the company.
Responsibilities:
  • Read and interpret technical blueprints and design models
  • Perform complex set-ups including creating CNC Programs, take a part from print to first piece
  • Input the product design into the computer modeling software
  • Decipher CMM Printouts and apply correct adjustments to keep part in spec
  • Build basic fixtures for production
  • Choose and load the correct cutting tools for the job
  • Adjust machine settings to desired specifications
  • Setup work area for efficient material flow
  • Confers with engineers, production personnel, programmers, quality control or others to resolve machining problems and optimize programs and tooling
  • Complete gage room documentation for first piece approval
  • Possess a complete knowledge of machine tool and control functions
  • troubleshoot problems in manufacturing
  • Train employees to operate CNC equipment and set-up basics
  • Complete or update setup instructions and/or work instructions, tooling sheets, etc.

Requirements:
  • High school diploma or GED
  • Previous work experience as a CNC Programmer in a manufacturing setting
  • Experience with Mastercam software
  • Experience with Mazak and Okuma
  • Ability to read and interpret design blueprints
  • Extensive experience with computer modeling software
  • Strong attention to detail
  • Ability to work independently and stick to a deadline
  • Ability to work after-hours when required

PHB, Inc. located in Fairview Pennsylvania, recognized globally as a fully integrated supplier of quality parts and assemblies. PHB, Inc. is a highly automated and technologically advanced manufacturer with capabilities consisting of zinc die casting, aluminum die casting, machining, plastic and rubber molding, tool & die, injection molding, and product assembly. We service many consumer and OEM industries.

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