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Research Development Process Engineer Jobs in Everett, WA

Our team uses process development, root cause and corrective action and continuous improvement to ... Research, onboard and production harden new processes and equipment to increase quality, efficiency ...

AM Process Engineer II

Seattle, WA · On-site

$91K - $128K/yr

Our team uses process development, root cause and corrective action and continuous improvement to ... Research, onboard and production harden new processes and equipment to increase quality, efficiency ...

Sr. Hardware Process Engineer

Redmond, WA · On-site

$116K - $150K/yr

The Sr. Hardware Process Engineer will be a member of the Amazon Leo Inter-Satellite Link team ... cause in development and production environments. This is a hands-on role for a highly ...

Sr. Hardware Process Engineer

Redmond, WA

$116K - $150K/yr

The Sr. Hardware Process Engineer will be a member of the Amazon Leo Inter-Satellite Link team ... cause in development and production environments. This is a hands-on role for a highly ...

Sr. Hardware Process Engineer

Redmond, WA

$116K - $150K/yr

The Sr. Hardware Process Engineer will be a member of the Amazon Leo Inter-Satellite Link team ... cause in development and production environments. This is a hands-on role for a highly ...

Use process simulation tools to support design development, integration, and case studies * Produce ... Experience taking engineering ideas from abstract concepts to physical reality, demonstrated by ...

Process Engineer, Fuel Cycle

Everett, WA · On-site

$138K - $182K/yr

Use process simulation tools to support design development, integration, and case studies * Produce ... Experience taking engineering ideas from abstract concepts to physical reality, demonstrated by ...

Showing results 41-60

Research Development Process Engineer information

See Everett, WA salary details

$50.3K

$112.2K

$168.5K

How much do research development process engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for research development process engineer in Everett, WA is $112,248.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,900.00 and $131,500.00 per year, depending on experience, location, and employer.

What does a research development process engineer do?

A Research Development Process Engineer is responsible for designing, developing, and optimizing processes in research and product development settings. They work to improve efficiency, quality, and scalability of new products or technologies by bridging the gap between research and manufacturing. Their role often involves collaborating with scientists, engineers, and production teams to ensure that innovative concepts can be effectively and safely produced at a larger scale. They also analyze data, troubleshoot problems, and implement improvements to meet regulatory and business requirements.

What are the key skills and qualifications needed to thrive as a research development process engineer?

A Research Development Process Engineer requires a solid background in chemical or process engineering, problem-solving abilities, and typically a bachelor's or master's degree in a relevant field. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and industry-specific certifications like Six Sigma are often expected. Strong analytical thinking, teamwork, and effective communication distinguish top performers in this role. These skills ensure successful innovation, efficient process optimization, and seamless collaboration in research-driven engineering environments.

What are the main challenges research development process engineers face when transitioning projects from R&D to full-scale production?

One of the primary challenges Research Development Process Engineers encounter is ensuring that innovative processes developed in the laboratory can be effectively scaled up for manufacturing without compromising quality or efficiency. This often involves troubleshooting unforeseen issues, optimizing process parameters, and collaborating closely with cross-functional teams such as manufacturing, quality assurance, and supply chain. Navigating regulatory requirements and managing tight project deadlines are also common hurdles. Successful engineers leverage strong problem-solving skills and clear communication to bridge the gap between research concepts and practical, large-scale implementation.

What is the difference between Research Development Process Engineer vs Research Scientist?

AspectResearch Development Process EngineerResearch Scientist
Primary FocusDeveloping and optimizing manufacturing processes and workflowsConducting scientific research to generate new knowledge or products
Work EnvironmentIndustrial labs, manufacturing facilitiesAcademic or industrial research labs
Required CredentialsBachelor’s or Master’s in Engineering, Chemistry, or related fields; certifications in process improvementMaster’s or PhD in Science or Engineering
Industry UsageManufacturing, chemical, pharmaceutical industriesAcademic, R&D departments, biotech, pharmaceuticals

Research Development Process Engineers focus on translating research into scalable manufacturing processes, while Research Scientists primarily conduct experiments to advance scientific knowledge. Both roles require strong technical skills but differ in application and environment.

What job categories do people searching Research Development Process Engineer jobs in Everett, WA look for?

The top searched job categories for Research Development Process Engineer jobs in Everett, WA are:

What cities near Everett, WA are hiring for Research Development Process Engineer jobs?

Cities near Everett, WA with the most Research Development Process Engineer job openings:

Principal Process Engineer, Fuel Cycle

Helion Energy

Everett, WA • On-site

$214K - $255K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 18 days ago


Job description

About Helion
We are a fusion power company based in Everett, WA, with the mission to build the world's first fusion power plant, enabling a future with unlimited clean electricity. Our vision is a world with clean, reliable, and affordable energy for everyone.
Since Helion's founding in 2013, we have raised $1.5 billion from long-time investors such as Sam Altman, Mithril, and Capricorn Investment Group as well as new investors including Thrive Capital, LightSpeed Venture Capital, SoftBank, and others to propel us forward. Our current prototype, Polaris, has reached record-breaking plasma temperatures of 150 million degrees Celsius (13 keV). Helion is continuing to iterate and on the path to the world's first fusion power plant, Orion.
This is a pivotal time to join Helion. You will tackle real-world challenges with a team that prizes urgency, rigor, ownership, and a commitment to delivering hard truths - values essential to achieving what no one has before. Together, we will change the future of energy, because the world can't wait.
What You'll Be Doing:
You will be at the forefront of designing the world's first continuous fusion fuel cycle - an opportunity to redefine the future of clean energy for the modern world. This role operates at the intersection of process design, system integration, and program strategy, owning the performance, scalability, and operability of the fuel cycle across its full lifecycle. You'll work collaboratively with Engineering, Science, R&D, Operations, and Leadership, serving as a technical authority focused on setting design direction, resolving first-of-a-kind engineering challenges, and delivering critical systems for an integrated, closed-loop fuel cycle. You will report to the Fuel Cycle Manager and work onsite at our Everett, WA office.
You Will:
  • Own delivery of major fuel cycle systems from concept through integration, including process design, procurement, installation, and commissioning
  • Define plant-level fuel cycle philosophy and tradeoffs, including operational approach, throughput, energy usage, holdup inventories, and safety across fuel cycle systems
  • Utilize first-principles analysis, modeling, and rigorous simulation tools to evaluate steady-state, dynamic, and fault scenarios to ensure design operability
  • Set technical direction for and guide detailed design of process equipment (e.g., columns, reactors, membranes, heaters, exchangers, pumps, and piping) across ambient, high-temp, cryogenic, and vacuum conditions
  • Develop and maintain core engineering design deliverables (PFDs, P&IDs, H&MBs, HAZOPs, and sizing calculations), ensuring technical rigor and consistency across the program
  • Drive cross-functional alignment across Science, R&D, EHS, Fuel Cycle Operations, and Plant Engineering to deliver a cohesive and scalable fuel cycle
  • Lead high-level design reviews as the decision authority, resolving complex technical issues and ensuring alignment with program goals
  • Ensure technical rigor and alignment of detailed engineering work across team process designs (e.g., columns, reactors, membranes, cryogenic and vacuum systems)
  • Mentor and develop senior engineers, establish engineering best practices, and shape team capability and technical standards
  • Represent Helion as a technical authority in external engagements, communicating fuel cycle architecture, design decisions, and program direction through industry forums, conferences, and publications

Required Skills:
  • Bachelor's or Master's degree in Chemical Engineering, Mechanical Engineering, Nuclear Engineering, or related field; advanced degree preferred
  • 12+ years of experience in chemical process design, translating process concepts into first-of-a-kind hardware
  • Deep technical expertise in transport phenomena (mass, heat, and momentum), thermodynamics, and reaction engineering applied to complex process systems
  • Decomposition of complex problems into fundamental physical principles, process objectives, and operational constraints to develop solutions grounded in first-principles reasoning
  • Demonstrated ownership of large-scale integrated systems, defining requirements and driving clarity in ambiguous problem spaces
  • Demonstrated accountability leading multi-disciplinary efforts and making system-level decisions with significant program impact
  • Accountable as the technical authority for a technology domain, with expertise in relevant-to-fusion fuel cycle engineering, such as isotope separation, impurity separation, tritium handling, cryogenic systems, or vacuum systems

#LI-Onsite #LI-TM1
Benefits
Our total compensation package includes benefits, including but not limited to:
  • Medical, Dental, and Vision plans for employees and their families
  • 31 Days of PTO (21 vacation days and 10 sick days)
  • 10 Paid holidays, plus company-wide winter break
  • Up to 5% employer 401(k) match
  • Short term disability, long term disability, and life insurance
  • Paid parental leave and support (up to 16 weeks)
  • Annual wellness stipend

Helion is an equal opportunity employer and value diversity at our company. We do not discriminate based on race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status. If you need assistance or an accommodation during the interview process, please let us know.