ZipRecruiter

Log In

1

Refinery Mass Balance Engineer Jobs (NOW HIRING)

Delek US

Process Engineer

Tyler, TX · On-site

Our refineries in Texas, Arkansas, and Louisiana have a combined crude capacity of 302,000 barrels ... Conducts daily performance monitoring including mass balance, energy consumption, yields and ...

Delek US Holding Inc

Process Engineer

Tyler, TX · On-site

Our refineries in Texas, Arkansas, and Louisiana have a combined crude capacity of 302,000 barrels ... Conducts daily performance monitoring including mass balance, energy consumption, yields and ...

PDS Tech Commercial

Mass Properties Engineer

Vandalia, OH · On-site

$42.77/hr

Evaluate weight, balance, center of gravity, and inertia characteristics to support engineering design and performance goals. Testing, Validation & Documentation * Conduct and support mass properties ...

Delek US

Process Engineer

Tyler, TX

Our refineries in Texas, Arkansas, and Louisiana have a combined crude capacity of 302,000 barrels ... Conducts daily performance monitoring including mass balance, energy consumption, yields and ...

Delek US

Process Engineer

El Dorado, AR · On-site

Our refineries in Texas, Arkansas, and Louisiana have a combined crude capacity of 302,000 barrels ... Conducts daily performance monitoring including mass balance, energy consumption, yields and ...

Shimizu North America

Senior Process Engineer

Atlanta, GA · On-site

$100K - $129K/yr

... and mass balance. * Making block flow sheets * Summarize process utilities and capacities ... Explaining above input to engineering firms & vendors with RFQs. * Finding out risks and discussing ...

Shimizu North America

Senior Process Engineer

Atlanta, GA · On-site

$100K - $129K/yr

... and mass balance. * Making block flow sheets * Summarize process utilities and capacities ... Explaining above input to engineering firms & vendors with RFQs. * Finding out risks and discussing ...

Delek US

Sr Process Engineer

Krotz Springs, LA · On-site

$84K - $108K/yr

Our refineries in Texas, Arkansas, and Louisiana have a combined crude capacity of 302,000 barrels ... Conducts daily performance monitoring including mass balance, energy consumption, yields and ...

Delek US

Process Engineer

El Dorado, AR · On-site

Our refineries in Texas, Arkansas, and Louisiana have a combined crude capacity of 302,000 barrels ... Conducts daily performance monitoring including mass balance, energy consumption, yields and ...

fairlife

Processing Engineer, Loss

Goodyear, AZ

They are responsible for site-level mass balance analysis to identify all sources of product loss ... The Production Loss Engineer is responsible for the data analysis and identification of key ...

Delek US

Sr Process Engineer

Big Spring, TX · On-site

$96K - $124K/yr

Our refineries in Texas, Arkansas, and Louisiana have a combined crude capacity of 302,000 barrels ... Conducts daily performance monitoring including mass balance, energy consumption, yields and ...

Lucid Motors

Mass Engineer II

Newark, CA · On-site

As a Mass Engineer II within Vehicle Efficiency Engineering (VEE), you will serve as the primary mass engineering point of contact across Vehicle Engineering, balancing competing technical, cost ...

Delek US

Sr Process Engineer

Big Spring, TX · On-site

$96K - $124K/yr

Our refineries in Texas, Arkansas, and Louisiana have a combined crude capacity of 302,000 barrels ... Conducts daily performance monitoring including mass balance, energy consumption, yields and ...

Lucid Motors

Mass Engineer II

Newark, CA · On-site

As a Mass Engineer II within Vehicle Efficiency Engineering (VEE), you will serve as the primary mass engineering point of contact across Vehicle Engineering, balancing competing technical, cost ...

previous pagenext page

Showing results 21-40

All JobsManufacturing JobsProduct Manufacturing JobsProcess Engineer JobsRefinery Mass Balance Engineer Jobs

Refinery Mass Balance Engineer information

See salary details

$59.5K

$111.6K

$203K

How much do refinery mass balance engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for refinery mass balance engineer in the United States is $111,632.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $132,500.00 per year, depending on experience, location, and employer.

What is a refinery mass balance engineer?

Refinery Mass Balance Engineers are professionals responsible for tracking and analyzing the flow of materials and energy within a refinery. They ensure that all inputs, outputs, and inventory changes are accurately accounted for, which helps optimize processes and maintain regulatory compliance. Their work involves using specialized software and data analysis to detect losses, improve efficiency, and support operational decision-making. Mass balance is crucial for identifying discrepancies, reducing waste, and ensuring the refinery operates safely and profitably.

What are common challenges faced by refinery mass balance engineers and how are they typically addressed?

Refinery Mass Balance Engineers often encounter challenges such as data inconsistencies, equipment measurement errors, and fluctuating process conditions that can affect the accuracy of mass balance calculations. To address these issues, engineers collaborate closely with operations teams to validate data, implement reconciliation software, and perform regular audits of instrumentation. Continuous communication with process engineers and operators helps identify discrepancies quickly, ensuring process optimization and regulatory compliance. Maintaining detailed documentation and staying updated with industry best practices also play crucial roles in overcoming these challenges.

What are the key skills and qualifications needed to thrive as a refinery mass balance engineer, and why are they important?

To thrive as a Refinery Mass Balance Engineer, you need a strong background in chemical engineering, process analysis, and data interpretation, typically complemented by a bachelor’s degree in chemical engineering or a related field. Familiarity with process simulation software (such as Aspen HYSYS or Honeywell UniSim), advanced Excel skills, and experience with refinery information management systems are important technical requirements. Strong analytical thinking, attention to detail, and effective communication help in troubleshooting discrepancies and collaborating with operations teams. These skills ensure accurate tracking of material flows, regulatory compliance, and optimization of refinery performance.

What is the difference between Refinery Mass Balance Engineer vs Process Engineer?

AspectRefinery Mass Balance EngineerProcess Engineer
CredentialsBachelor's in Chemical or Petroleum Engineering, certifications in process safety or process modelingBachelor's in Chemical or Mechanical Engineering, similar certifications often applicable
Work EnvironmentRefineries, petrochemical plants, focus on mass flow analysisVarious industries including refineries, manufacturing, focus on process optimization
Industry UsagePrimarily in oil & gas, refining, petrochemicalsBroader, including refining, chemicals, manufacturing

The Refinery Mass Balance Engineer specializes in analyzing and maintaining accurate mass balances within refineries, focusing on flow measurements and process efficiency. In contrast, the Process Engineer has a broader role in designing, optimizing, and troubleshooting processes across various industries. While both roles require chemical engineering knowledge, the Mass Balance Engineer's expertise is more specific to flow analysis and data accuracy within refining operations.

What are popular job titles related to Refinery Mass Balance Engineer jobs?

For Refinery Mass Balance Engineer jobs, the most frequently searched job titles are:

Infographic showing various Refinery Mass Balance Engineer job openings in the United States as of September 2026, with employment types broken down into 80% Full Time, and 20% Part Time. Highlights an 100% In-person job distribution, with an average salary of $111,632 per year, or $53.7 per hour.

Specialty Byproduct and High-Purity Materials Specialists - Remote

Phoenix, AZ • On-site, Remote

Axyde Analytics
See more jobs at Axyde Analyticsexternal

$150 - $300/hr

Part-time

Posted 22 days ago

Job description

Focus materials: Gallium, germanium, indium, bismuth, tellurium, rhenium and related semiconductor or specialty metals
Work arrangement: Remote within the United States, with potential international travel
Engagement: Contingent, part-time/on-call specialist
Anticipated compensation: $150-$300 per hour, depending on qualifications and assignment, or a negotiated fixed price by work package. $300 per hour is the maximum anticipated rate.
Opportunity
Axyde Analytics is assembling a multidisciplinary expert team for anticipated U.S. government-funded project-scoping assignments involving critical minerals and international infrastructure.
We seek specialists capable of evaluating high-value critical minerals commonly recovered as byproducts from copper, zinc, aluminum, molybdenum, lead, precious-metal, coal, smelter, refinery or recycling streams. Assignments may span resource and feed characterization, host-circuit integration, recovery, purification, high-purity product development, market qualification and proposed U.S. refining.
Axyde does not expect one candidate to cover every listed material or process. Applicants should identify the materials, host circuits and technical disciplines in which they possess direct, demonstrable expertise.
Specialist Tracks
We are recruiting experts in one or more of the following tracks:
  • Gallium recovery from bauxite, zinc, coal or industrial-process streams
  • Germanium recovery from zinc concentrates, residues, coal or recycling
  • Indium recovery from zinc-refinery and secondary-material streams
  • Bismuth recovery from polymetallic deposits, concentrates and smelter products
  • Tellurium recovery from copper anode slimes or related refinery streams
  • Rhenium recovery from molybdenite roasting and flue-gas systems
  • Host-circuit mineralogy, deportment and mass-balance analysis
  • Low-concentration and parts-per-million recovery economics
  • Leaching, solvent extraction, ion exchange, precipitation and electrowinning
  • Volatilization, roasting, sublimation and gas-stream capture
  • High-purity metal and chemical refining
  • Semiconductor, optical, photovoltaic and aerospace-grade materials
  • Analytical metrology, contamination control and trace-level impurities
  • Customer qualification, product sampling and application testing
  • Specialty-metal markets, pricing, offtake and demand concentration
  • Recycling, secondary recovery and circular supply chains

Potential Responsibilities
Depending on the assignment and specialist track, selected experts may:
  • Determine whether a specialty mineral is technically and economically recoverable from an existing host circuit.
  • Evaluate resource, concentrate, residue, solution, dust, gas or recycling-feed characterization.
  • Trace critical-mineral deportment across mining, concentration, smelting, refining and residue streams.
  • Develop or review integrated mass balances at low concentrations.
  • Assess whether recovery can be added without destabilizing the host plant or primary product.
  • Evaluate leaching, separation, precipitation, electrowinning, roasting, volatilization or capture technologies.
  • Assess impurity removal, analytical detection limits and finished-product specifications.
  • Review materials compatibility, corrosion, containment, emissions and hazardous-chemistry requirements.
  • Evaluate testwork, pilot results, sampling protocols, laboratories and scale-up evidence.
  • Assess high-purity refining, packaging, storage and contamination-control requirements.
  • Review customer-qualification pathways for semiconductor, optical, photovoltaic, aerospace or defense uses.
  • Identify decisive technical information gaps and define testwork or diligence needed before advancement.
  • Evaluate power, water, reagents, infrastructure, logistics and feed-security dependencies.
  • Contribute to capital-cost, operating-cost, schedule and implementation assumptions.
  • Assess small-market dynamics, price opacity, customer concentration, offtake and financing risks.
  • Evaluate provenance, traceability and allied-source supply-chain configurations.
  • Identify realistic opportunities for U.S. equipment, engineering, technology and services.
  • Develop or review feasibility-study, technical-assistance or pilot-project terms of reference, budgets and schedules.
  • Participate in sponsor, government, supplier, laboratory, customer or financing-source discussions.
  • Support international meetings, site visits and field verification when required.
  • Prepare concise analyses and recommendations for senior government decision-makers.
  • Serve as a discipline lead, contributor, same-discipline alternate or independent technical reviewer.

Required Qualifications
Candidates should possess:
  • At least 7-10 years of directly relevant professional experience, with greater experience preferred for discipline-lead and independent-review roles.
  • A degree in economic geology, geochemistry, mineral processing, metallurgy, chemical engineering, materials science, analytical chemistry or a closely related field.
  • Direct responsibility for identifiable specialty-metal, smelter, refinery, high-purity-material, semiconductor-material or recycling projects.
  • Demonstrated ability to evaluate low-concentration recovery, host-circuit integration, impurity control or high-purity product requirements.
  • Strong written and verbal English-language communication skills.
  • Ability to prepare concise, decision-oriented technical work.
  • Ability to collaborate across resource, process, materials, commercial and financial disciplines.
  • Either U.S. citizenship or lawful permanent-resident status in the United States.
  • Legal authorization to work in the United States without current or future sponsorship.
  • Willingness and ability to travel internationally when an assignment requires it.
  • No known employment, confidentiality

Apply