Composites Application Engineer
Position Summary
We are seeking an innovative and technically driven Composites Application Engineer to support the development, optimization, and implementation of advanced composite and additive manufacturing processes. This role is responsible for process development and product support related to Automated Fiber Placement (AFP), Automated Tape Laying (ATL), large-format additive manufacturing, metal 3D printing, automated inspection systems, and related advanced manufacturing technologies.
The ideal candidate will work cross-functionally with engineering, manufacturing, and customer teams to develop optimized production processes, support machine qualifications, assist with software development initiatives, and provide technical expertise throughout the full project lifecycle. This position requires strong analytical capabilities, customer-facing communication skills, and the ability to support domestic and international projects in fast-paced industrial environments.
Employment Type: Full-Time | Salaried
Key Responsibilities
โข Review and analyze customer manufacturing requirements for composite and additive manufacturing applications
โข Develop, optimize, and validate manufacturing processes for advanced composite and automated production systems
โข Research and evaluate alternative manufacturing methods and emerging technologies
โข Support Automated Fiber Placement (AFP), Automated Tape Laying (ATL), additive manufacturing, and automated inspection applications
โข Assist in machine qualification activities and production readiness validation
โข Support projects from proposal development through installation, commissioning, and production ramp-up
โข Generate technical documentation, process reports, and customer-facing engineering deliverables
โข Provide technical training to internal personnel and customers on equipment operation, process optimization, and manufacturing best practices
โข Support composite software development initiatives and process integration activities
โข Travel to customer and partner facilities to support implementation, troubleshoot production challenges, and resolve process-related issues under tight timelines
โข Collaborate with multidisciplinary engineering and manufacturing teams to improve product performance and operational efficiency
โข Maintain regular and reliable attendance at the Rockford, IL facility
โข Work overtime or off-shift hours as required to support project and customer needs
Required Qualifications
โข Bachelor's degree in Mechanical Engineering, Materials Science, Aerospace Engineering, Industrial Engineering, or related technical discipline
โข Experience with CAD software such as CATIA, SolidWorks, Pro/E, or similar platforms
โข Proficiency with Microsoft Office applications including Word, Excel, Outlook, and PowerPoint
โข Strong verbal, written, and interpersonal communication skills
โข Professional demeanor with the ability to work directly with customers and internal stakeholders
โข Willingness and ability to travel domestically and internationally
Preferred Qualifications
โข Working knowledge of Python or other programming languages
โข Experience with NC programming and the ability to read and interpret NC files
โข Experience with large-scale additive manufacturing, composite layup processes, 3D printing, AFP, or ATL technologies
โข Experience programming and operating CNC machine tools and robotic manufacturing platforms
โข Familiarity with industrial robotics and machine vision systems
โข Understanding of advanced manufacturing process development and automation technologies
โข Experience supporting aerospace, industrial manufacturing, or high-performance production environments preferred
Location & Travel Requirements
โข Rockford, IL
โข Domestic and international travel required based on customer and project demands
Compensation & Benefits
โข Salary Range: $79,000 โ $135,000 annually, based on experience and qualifications
โข Comprehensive benefits package available
โข Opportunity to support cutting-edge composite and additive manufacturing technologies in a highly innovative engineering environment
About Lean Synergy
Lean Synergy Solutions is a Veteran-owned and operated recruiting firm specializing in aligning top-tier talent with high-impact opportunities across diverse industries. Our team of military veterans and industry professionals brings a mission-driven approach to workforce solutions, helping organizations secure skilled professionals who drive operational success. We are committed to supporting transitioning service members, veterans, military spouses, and civilian professionals by connecting them with meaningful, long-term career opportunities across government, public, and private sector organizations.