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Prototype Design Jobs in Wisconsin (NOW HIRING)

Conduct design calculations, tolerance analysis, and material selection. * Assist with prototype development, testing, and validation activities. * Troubleshoot design-related production issues and ...

Create detailed engineering drawings, specifications, bills of materials (BOM), and technical documentation required for prototyping, manufacturing, and testing, as required. * Use product design and ...

Create detailed engineering drawings, specifications, bills of materials (BOM), and technical documentation required for prototyping, manufacturing, and testing, as required. * Use product design and ...

Mechanical Design Engineer

Grafton, WI · On-site

$100K - $105K/yr

Approve prototype and production parts, ensuring consistency with design specifications. * Occasionally travel to client sites for display measurements and installations. * Research new materials and ...

CREO Design Engineer

Wauwatosa, WI · On-site

$73K - $100K/yr

Knowledge on phases of the design process and development process for Automotive components including drafting| dimensioning| tolerancing| prototyping| ECN| PPAP and documenting results would be an ...

This role focuses on fabricating mechanical components for test equipment used in manufacturing and product development prototypes. The CAD Programmer creates and assembles precision parts and ...

New

Conduct design reviews of new prototype components and systems. * Document all design activity with CAD models, design drawings, analysis results, and design review presentation materials. * Provide ...

... product/prototype design verification tests to ensure compliance with applicable standards (UL/CSA, CE/EMC, FM, etc.) and product specifications. * Assist in defining production systems test ...

... product/prototype design verification tests to ensure compliance with applicable standards (UL/CSA, CE/EMC, FM, etc.) and product specifications. * Assist in defining production systems test ...

The Design Engineer is responsible for designing, developing, and improving smoker products and ... prototyping, and testing through production launch · Incorporate thermal performance, airflow ...

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Prototype Design information

What are some common challenges faced by professionals in Prototype Design, and how are they typically addressed?

Professionals in Prototype Design often encounter challenges such as tight project timelines, evolving client requirements, and the need to balance functionality with aesthetics. Effective communication with cross-functional teams—including engineers, product managers, and clients—is crucial to quickly iterate and refine designs. Utilizing rapid prototyping tools and maintaining flexibility in their approach helps designers adapt to feedback and unforeseen technical constraints, ensuring that prototypes meet both user needs and project goals.

What is prototype design?

Prototype design is the process of creating an early sample, model, or release of a product to test concepts and functionalities before full-scale production. It allows designers, engineers, and stakeholders to visualize and interact with a product, identify potential issues, and gather feedback for improvements. Prototyping helps reduce risks, save costs, and ensure that the final product meets user needs and expectations. It is an essential step in product development across various industries, including technology, manufacturing, and design.

What is the difference between Prototype Design vs UI Designer?

AspectPrototype DesignUI Designer
Primary FocusCreating interactive prototypes to test functionality and user flowDesigning visual interface elements and layouts
Skills & ToolsWireframing, prototyping tools (e.g., Figma, Adobe XD), user experienceVisual design, color theory, typography, graphic tools
Work EnvironmentCollaborates with UX/UI teams, developers, product managersWorks closely with UX designers, developers, and stakeholders
Common UsageUsed in early-stage product development to validate conceptsUsed to craft the visual look and feel of the product

Prototype Design and UI Designer roles often overlap but serve different purposes. Prototype Design focuses on creating interactive models to test functionality, while UI Designers concentrate on visual aesthetics. Both roles are essential in the product development process and frequently collaborate to deliver a seamless user experience.

What are the key skills and qualifications needed to thrive as a Prototype Designer, and why are they important?

To thrive as a Prototype Designer, you need strong skills in product design, 3D modeling, and rapid prototyping, usually supported by a degree in industrial design, engineering, or a related field. Proficiency with CAD software (such as SolidWorks or AutoCAD), 3D printers, and prototyping tools is essential. Creative problem-solving, attention to detail, and effective collaboration with cross-functional teams are valuable soft skills in this role. These abilities are crucial for efficiently transforming concepts into tangible models that guide product development and innovation.
Senior Design Engineer

Senior Design Engineer

TLX Technologies LLC

Pewaukee, WI • On-site

Full-time

Re-posted 19 days ago


Job description

Description:

Under the direction of the Engineering Manager, the Senior Design Engineer leads and supports product, manufacturing, and application engineering programs from concept through production launch. This role is suited for an experienced, hands-on mechanical engineer who thrives in a manufacturing environment and enjoys owning complex designs, mentoring others, and driving high-quality, cost-effective solutions.

Key Responsibilities

  • Lead the development of robust, manufacturable design solutions based on customer technical requirements
  • Create, review, and approve detailed designs, models, and drawings using CAD software
  • Analyze engineering sketches, specifications, and data to establish design factors, tolerances, and performance requirements
  • Design parts and assemblies with strong consideration for manufacturability, cost, quality, and reliability
  • Lead and participate in design reviews; document and implement lessons learned
  • Evaluate, approve, and release design changes, specifications, and drawings
  • Support prototype builds, testing, validation, and transition to production
  • Maintain and control engineering documentation, including drawings, models, and change records
  • Apply and support TLX engineering tools and processes, including Phase/Gate, ECOs, DFMEA/PFMEA, DFM, tolerance stack-ups, DVP&R, PPAP, and process validation
  • Provide technical support to Sales for customer meetings, presentations, and technical reviews
  • Collaborate cross-functionally with Manufacturing, Quality, Supply Chain, and Operations
  • Interface directly with customers and suppliers on technical requirements, design changes, and prototype coordination
  • Support root cause analysis, corrective actions, and continuous improvement initiatives

Required Skills & Competencies

  • Strong mechanical aptitude and problem-solving skills
  • In-depth knowledge of metals, plastics, coatings, finishes, and hardware
  • Solid understanding of manufacturing processes including CNC machining, injection molding, welding, and milling
  • Ability to clearly communicate complex technical concepts to internal teams, customers, and suppliers
  • Experience working directly with suppliers on prototype builds and design changes
  • Strong understanding of how design decisions impact Cost of Goods Sold (COGS)
  • Ability to lead or support quality investigations and root cause analysis
  • Comfortable mentoring junior engineers and providing technical guidance

Education & Experience

  • Bachelor’s degree in Engineering (Mechanical preferred) or equivalent relevant experience
  • 5+ years of mechanical design engineering experience in a manufacturing environment
  • Proficiency with SolidWorks or similar 3D CAD software
  • Strong Excel skills; working knowledge of Microsoft Office tools
  • Experience with DFMEA, PFMEA, DOE, and AIAG procedures preferred
  • Familiarity with magnetic modeling concepts or simulations used in electromechanical product design is a plus

What We Offer

  • Competitive compensation based on experience
  • Hands-on ownership of products across the full development lifecycle
  • Opportunity to work closely with manufacturing and see designs move into production
  • Collaborative engineering and manufacturing environment
  • Opportunities for continued technical growth and leadership development

Interested in learning more? A short video link is included to give you a glimpse into joining our engineering team: https://www.youtube.com/watch?v=lwjWy6eKnwY

Requirements: