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Process Technologist Jobs in Illinois (NOW HIRING)

Experience with various manufacturing process technologies. * Working knowledge of manufacturing equipment and systems. * Lives the Continuous Improvement culture and can drive change. * Passionate ...

Experience with various manufacturing process technologies. * Working knowledge of manufacturing equipment and systems. * Lives the Continuous Improvement culture and can drive change. * Passionate ...

JOB RESPONSIBILITIES Process & Technology Development * Lead scale-up of new formulations, materials, and processes from lab and pilot equipment to full scale production lines * Translate R&D ...

Chemical Process Specialist

Virginia, IL · On-site

$93K - $137K/yr

These technologies are used by customers to improve operational efficiencies, enhance product ... Ability to work remotely Summary The Chemical Process Specialist plays a critical role within the ...

Process Engineer R & D

West Chicago, IL · On-site

$78K - $100K/yr

JOB RESPONSIBILITIES Process & Technology Development * Lead scale-up of new formulations, materials, and processes from lab and pilot equipment to full scale production lines * Translate R&D ...

The Hourly Process Tech will guide the overall team's mission in productivity, safety, quality, operations, continuous improvement and team effectiveness. Must have extensive background in ...

The Hourly Process Tech will guide the overall team's mission in productivity, safety, quality, operations, continuous improvement and team effectiveness. Essential Duties and Responsibilities ...

The Hourly Process Tech will guide the overall team's mission in productivity, safety, quality, operations, continuous improvement and team effectiveness. Essential Duties and Responsibilities ...

Extrusion Process Technician

Chicago, IL · On-site

$38.24 - $49.17/hr

The Hourly Process Tech will guide the overall team's mission in productivity, safety, quality, operations, continuous improvement and team effectiveness. Essential Duties and Responsibilities ...

The Hourly Process Tech will guide the overall team's mission in productivity, safety, quality, operations, continuous improvement and team effectiveness. Essential Duties and Responsibilities ...

The Hourly Process Tech will guide the overall team's mission in productivity, safety, quality, operations, continuous improvement and team effectiveness. Essential Duties and Responsibilities ...

Senior Process Development Engineer

Chicago, IL · On-site

$107K - $138K/yr

Process Research and Development Lead and manage significant elements of the organization's process R&D program, with accountability for process development, scale-up, and technology transfer.

Showing results 21-40

Process Technologist information

See Illinois salary details

$13

$23

$34

How much do process technologist jobs pay per hour?

As of Aug 8, 2026, the average hourly pay for process technologist in Illinois is $23.91, according to ZipRecruiter salary data. Most workers in this role earn between $19.09 and $27.26 per hour, depending on experience, location, and employer.

What are some common challenges faced by process technologists, and how can they be addressed?

Process Technologists often encounter challenges such as troubleshooting process inefficiencies, adapting to rapidly changing technologies, and ensuring compliance with strict safety and quality standards. To address these issues, it's important to develop strong problem-solving skills, stay current with industry trends through ongoing training, and collaborate closely with cross-functional teams like engineering, quality assurance, and production. Establishing clear communication channels and proactively participating in process improvement initiatives can also help overcome these challenges and foster a supportive work environment.

What are the key skills and qualifications needed to thrive as a process technologist?

To thrive as a Process Technologist, you need a strong background in process engineering, chemical or mechanical principles, and a relevant science or engineering degree. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Lean Six Sigma methodologies, and safety regulations is typically required. Strong analytical thinking, attention to detail, and effective problem-solving and communication skills set top performers apart in this role. These competencies ensure process efficiency, safety, and continuous improvement in production environments.

What is a process technologist?

Process Technologists are professionals who work to optimize, monitor, and improve manufacturing or production processes within industries such as food, pharmaceuticals, chemicals, or engineering. They apply scientific and technical knowledge to ensure processes are efficient, cost-effective, and adhere to quality and safety standards. Their responsibilities often include analyzing data, troubleshooting production issues, developing new processes, and collaborating with other departments to implement improvements. Process Technologists play a key role in maintaining product quality and increasing operational efficiency.
Infographic showing various Process Technologist job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $49,729 per year, or $23.9 per hour.

Process Engineer- Life Sciences

Paper Converting Machine

Oak Brook, IL

Full-time

Posted 24 days ago


Job description

About Us:

BW Design Group is a fully integrated architecture, engineering, construction, system integration, and consulting firm committed to helping our clients realize their most critical goals from Strategy to Commercialization. As the only firm born from a manufacturing technology company to become an independent and fully integrated firm, we combine deep domain expertise in the manufacturing environment with an approach that is built to serve the dynamic needs of our clients. Rooted in our distinct culture of Truly Human Leadership, we cultivate the leaders who will define tomorrow and partner with our clients in the food & beverage, life sciences, industrial, and advanced technology industries to build the future of manufacturing and technology.


 

Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing technology for the packaging, corrugating, sheeting and paper-converting industries. By blending people-centric leadership with disciplined operational strategies and purpose-driven growth, Barry-Wehmiller has become a $3 billion organization with nearly 12,000 team members united by a common belief: to use the power of business to build a better world.


 

Job Description:

Who You'll Work With
You will join one of our 45 offices in the US, be part of a committed team of over 1600 professionals, and work in teams and directly with our clients doing work that is shaping the world around us. You will be welcomed into a rapidly growing business and team and empowered to make an impact. You will be valued, cared for, and challenged on your path to becoming a world-class professional consultant and surrounded by leaders who are committed to creating an environment that enables you to realize your own success and fulfillment.
When you join Design Group as a Process Engineer (System Owner), you are joining a team that will challenge you and position you for growth. In this role, you will work with a team of industry experts to help the world's leading companies solve their most difficult problems. You will partner with seasoned leaders, technical specialists, and subject matter experts to deliver the highest quality solutions to our clients with consistency and accuracy.
WhatYou'llDo
Design Group is looking for Engineers with5 -10 years' experiencein one of the following processes:

  • Aseptic Filling / Finish

  • Purification

  • Blood Fractionation

The Process Engineer role is a key member of the Life Science Team with responsibilities beginning withinitialclient contact, developing early stakeholder (client) alignment based on relationships built on technical competency, proactive clientengagementand development of innovativesolutions.You will serve as aconsulting engineerand technical lead supporting pharmaceutical and biotech clients onyour defined process as mentioned previously. The role will span the entire project lifecycle from basic and detailed design through procurement, construction, commissioning, and startup activities of the systems & equipment that you will bedirectly responsiblefor.In addition to working onthese project lifecyclephases, you will be expected and responsible for performingtechnical activities, which would includesupporting one of the following roles:

Aseptic Filling / Finish:

Responsible asaSystem Owner ofAsepticFilling systemsandprocessing operations, regulatory guidance trends, evolving technology innovations, OEM supplier community partner,with contributions from early design through commissioning and startup activitieswithin thesystem lifecycle.Experience within this industry can include filling system supporting equipment, such as Parts Washer, Autoclaves,Stoppering Systems, Semi-Automated Inspection systems, and Clarified Bulk Tank systems.
Ability toparticipatein system design discussions and workshops withclients, design-build firms, and OEM. Ability to develop user requirement specifications, review equipment layouts, and work with OEM directlyon design changes, procurementactivities,commissioning, startup, and handover. Collaborate with quality and CQV teams on equipment qualification, process validation, and regulatory readiness.

cGMP & Regulatory Compliance:Understanding of FDA(CFR)/EMAregulations(USP, Annex 1), FDA Guidance (Sterile Drug Products Produced by Aseptic Processing, Process Validation), ICH guidelines, ISO 13408 and 14644, PDA Technical Reports (29, 60, 64, and 90)

Purification:

Responsible asaSystem Owner of Purification systems and processing operations.Providetechnical support to chromatography, filtration, concentration, viral clearance, and bulk drug substance processing systems. Response formaintainingexpertisein regulatory expectations, process technologies, automation advancements, and OEM supplier capabilities while supportinga capital expansion project through each equipment's lifecycle.
Priorexperiencesupporting one or many of the following systems:

  • ChromatographySystems
  • Protein Purification
  • TFF / UF/DF / Viral Filtration / Depth Filtration Systems
  • Viral Clearance and Filtration
  • Process and Buffer Tanks
  • Bulk Drug Storage Tanks
  • Single-Use Systems
  • CIP / SIP Systems
  • Protein Purification Processes

cGMP & Regulatory Compliance:Understanding ofFDA 21 CFR Parts 210 and 211, FDA Process Validation Guidance, ICH Guidelines (Q7 through Q12), PDA Technical Reports on Filtration and Bioprocessing, ASME BPE Standards, USP and EU GMP Requirements.

    Blood Fractionation:

    Responsible as a System Owner of Blood Fractionation systems and processing operations.Provide technical support for plasma fractionation processes used inproductionof plasma-derived therapies.Response formaintainingexpertisein regulatory expectations, process technologies, automation advancements, and OEM supplier capabilities while supporting a capital expansion project through each equipment's lifecycle.
    Priorexperiencesupportingethanol-based fractionation systems, precipitation tanks,filter presses, intermediate hold tanks, bulk transfer systems, and CIP/SIP systems.Ability to develop user requirement specifications, review equipment layouts, and work with OEM directly on design changes, procurement activities, commissioning, startup, and handover. Collaborate with quality and CQV teams on equipment qualification, process validation, and regulatory readiness.
    cGMP & Regulatory Compliance:Understanding of FDA21 CFR Parts 210, 211, 600, and 640, EMA Guidance for Plasma-Derived Medicinal Products, FDA Process Validation Guidance, USP and EU GMP requirements, ICH Guidelines (Q8 through Q11), and ASME BPE standards.

    WhatYou'llBring

    • Minimum of5years of pharmaceutical andbiologicsprocess system engineering/design experience.

    • Engineering experience in aseptic fill/finish, purification, and/or blood fractionation processes.

    • Working knowledge of process definition means and methods including identifying process unit operationsrequired.

    • Experience withthe previously listedregulatory standardsand guidance.

    • Excellent communication skills, written and oral, interpersonalskillsand ability to interact with our valued team members and clients.

    • Computer skills including AutoCAD (basic), Microsoft Office, and Microsoft Project (basic).

    • Willing and able to travel as necessary for project requirements to include but notbe limitedto:project installation and start-up activities, client meetings, company sponsored meetings,trainings, industry related seminars, forums, or conventions, etc.

    • BS degree in Chemical, Mechanical or Bio Engineering is preferred but consideration will be given to other engineering degrees based on actual project experience.

    Our culture and commitment to our people is what sets us apart. We foster an environment of mutual respect, integrity, and unconditional interest in the individual and collective success of our professionals. Our model and entrepreneurial mindset offer a rewarding, challenging, and highly flexible path. As a Process Engineer, you will build a meaningful and fulfilling career with the support of professional development resources and mentorships including ourFirst YearExperience program, Individual Development Plans, and Career Path resources and tools. You will be surrounded by exceptional talent who will support your development as both a world-class engineer and a highly effective leader.

    The approximate pay range for this position is $90,000 - $130,000 per year. Please note that the pay range provided is a good faith estimate for the position at the time of posting.In addition to base compensation, this position is eligible for variable compensation based on individual and/or company performance, in accordance with the terms of the applicable plan. Final compensation may vary based on factors including but not limited to background, knowledge, skills, and abilities as well as geographic location of the position.

    #LI-KB2


     

    At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here, please still consider applying. We know that our differences often can bring about innovation, excellence and meaningful work-therefore, people from all backgrounds are encouraged to apply to our positions. Please let us know if you require reasonable accommodations during the interview process.

    Barry-Wehmiller is an equal opportunity employer. M/F/D/V This organization uses E-Verify.


     

    Applicants may be subject to pre-employment screening which may include drug screening, reference checks, employment verifications, background screening and/or skills assessments.


    Company:

    Design Group