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Process Simulation Jobs in Novi, MI (NOW HIRING)

Simulation Engineer 3

Southfield, MI · On-site

$107K - $133K/yr

Develop, deploy, and maintain product simulation processes, tools, and technologies to support virtual validation, design maturation, manufacturing readiness, and early issue detection. * Apply ...

Generate new and revise existing process layouts and proposals. * Recommends alternative design scenarios to meet or exceed customer requirements. * Creates and maintains simulation and die processes ...

Develop, deploy, and maintain product simulation processes, tools, and technologies to support virtual validation, design maturation, manufacturing readiness, and early issue detection. * Apply ...

The Simulation Design Enginer is responsible for supporting Design and Simluation. The ideal ... Develops basic to advanced level process proposals based on direction from product design ...

Generate new and revise existing process layouts and proposals. * Recommends alternative design scenarios to meet or exceed customer requirements. * Creates and maintains simulation and die processes ...

Showing results 21-40

Process Simulation information

See Novi, MI salary details

$36.6K

$115.8K

$178.7K

How much do process simulation jobs pay per year?

As of Aug 20, 2026, the average yearly pay for process simulation in Novi, MI is $115,773.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,300.00 and $137,400.00 per year, depending on experience, location, and employer.

What is a process simulation?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What does a typical day look like for someone working in process simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What are the key skills and qualifications needed to thrive in the process simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What are popular job titles related to Process Simulation jobs in Novi, MI?

For Process Simulation jobs in Novi, MI, the most frequently searched job titles are:

What job categories do people searching Process Simulation jobs in Novi, MI look for?

The top searched job categories for Process Simulation jobs in Novi, MI are:

What cities near Novi, MI are hiring for Process Simulation jobs?

Cities near Novi, MI with the most Process Simulation job openings:

Infographic showing various Process Simulation job openings in Novi, MI as of August 2026, with employment types broken down into 38% Part Time, and 62% Contract. Highlights an 100% In-person job distribution, with an average salary of $115,773 per year, or $55.7 per hour.

Advanced Manufacturing Simulation Engineer

Koch Industries

Rochester Hills, MI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 7 days ago


Koch Industries rating

8.0

Company rating: 8.0 out of 10

Based on 53 frontline employees who took The Breakroom Quiz

137th of 542 rated manufacturers


Job description

Your Job
As an Advanced Manufacturing Simulation Engineer, you will leverage your expertise in simulation and modeling to advance Molex's manufacturing capabilities. Collaborating with Molex manufacturing professionals, you will play a critical role in identifying and developing novel and advanced digital simulation tools that impact the entire Molex connector product development cycle-from design inception through manufacturing tooling qualification to mass production. The simulation tools you develop will enhance product manufacturability (DFM), optimize manufacturing tooling performance, and improve the efficiency of mass production. You will also effectively manage priorities to align with product development project timelines.
Our Team
The Molex Predictive Manufacturing team has been supporting Molex manufacturing teams for more than 25 years. Our team consists of industry-leading simulation and modeling experts with deep expertise in molding, stamping, multi-body dynamics (MBD), and discrete event simulation (DES) processes. We are a global team embedded within cross-functional units, playing a vital role in new product introductions and operational excellence. Our contributions span product DFX, tooling development, and production efficiency improvement. The team is highly regarded, and our work is both valued and fulfilling. We aspire to remain at the forefront of the industry, continuously developing and adopting new engineering, technical, and AI tools to advance Molex manufacturing capabilities.
What You Will Do
  • Gain a thorough understanding of Molex's current manufacturing processes, including but not limited to molding, stamping, plating, and assembly.
  • Collaborate with manufacturing engineers to identify challenges, improvement opportunities, and transformational possibilities within manufacturing workflows.
  • Stay informed of advancements in simulation tools, understanding their problem-solving capabilities and specialized applications.
  • Experiment with and apply state-of-the-art simulation tools to address Molex manufacturing challenges.
  • Research and evaluate new tools to enhance and transform the team's current simulation methodologies and procedures.
  • Make discoveries that are novel to the team, the company, or even the industry.
  • Investigate and develop innovative simulation techniques.
  • Adapt and integrate emerging technologies, including but not limited to digital, computational, and artificial intelligence advancements.

Who You Are (Basic Qualifications)
  • Master's degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
  • Experience in creating FEA simulation models using HyperMesh or other pre-processing tools.
  • Proficiency with FEA solvers such as ABAQUS, LS-DYNA, or similar.
  • In-depth knowledge of thermoplastic, copper alloy, and stainless carbon steel materials and their forming properties.
  • Willingness to travel up to 10% (domestic and international).

What Will Put You Ahead
  • Ph.D. in Mechanical Engineering, Manufacturing Engineering, or a related field.
  • Experience with structural FEA tools like ABAQUS or ANSYS, and their integration with molding and stamping simulation software.
  • Expertise in multi-body dynamics tools such as ADAMS or Inspire Motion.
  • Experience with molding simulation software like Moldex3D or Moldflow, and stamping simulation using Simufact.

At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about the flexibility and detail of our compensation philosophy.
Hiring Philosophy
All Koch companies value diversity of thought, perspectives, aptitudes, experiences, and backgrounds. We are Military Ready and Second Chance employers. Learn more about our hiring philosophy here .
Who We Are
At Koch, employees are empowered to do what they do best to make life better. Learn how our business philosophy helps employees unleash their potential while creating value for themselves and the company.
Our Benefits
Our goal is for each employee, and their families, to live fulfilling and healthy lives. We provide essential resources and support to build and maintain physical, financial, and emotional strength - focusing on overall wellbeing so you can focus on what matters most. Our benefits plan includes - medical, dental, vision, flexible spending and health savings accounts, life insurance, ADD, disability, retirement, paid vacation/time off, educational assistance, and may also include infertility assistance, paid parental leave and adoption assistance. Specific eligibility criteria is set by the applicable Summary Plan Description, policy or guideline and benefits may vary by geographic region. If you have questions on what benefits apply to you, please speak to your recruiter.
Additionally, everyone has individual work and personal needs. We seek to enable the best work environment that helps you and the business work together to produce superior results.
Equal Opportunities
Equal Opportunity Employer, including disability and protected veteran status. Except where prohibited by state law, some offers of employment are conditioned upon successfully passing a drug test. This employer uses E-Verify. Please click here for additional information. (For Illinois E-Verify information click here , aquí , or tu ).
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