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Process Simulate Jobs in Wayne, PA (NOW HIRING)

Process Engineer

Philadelphia, PA · On-site

$76K - $114K/yr

... simulations o Process Flow Diagrams, Piping, and Instrumentation Diagrams o Control system narratives o Process equipment and instrumentation sizing and specification development o Leading Process ...

Senior Process Engineer

Blue Bell, PA

$99K - $128K/yr

IDs, Equipment Specification packages, Process Simulation modeling, Hydraulic calculations, line sizing, equipment sizing, etc. * Execute and/or direct the development of calculations or process ...

Senior Process Engineer

Blue Bell, PA · On-site

$99K - $128K/yr

Execute and/or direct the development of calculations or process simulations as necessary to support the process design effort. * Lead or participate in Process Hazard Analyses (PHAs) and regulatory ...

IDs, equipment lists, specifications, and technical reports. • Participate in process simulations to gain exposure to optimization techniques and operational efficiencies. Foundational Skill ...

... in process simulations to gain exposure to optimization techniques and operational efficiencies. Foundational Skill Development • Learn document control practices, including revision history ...

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Process Simulate information

See Wayne, PA salary details

$12

$23

$43

How much do process simulate jobs pay per hour?

As of Jun 23, 2026, the average hourly pay for process simulate in Wayne, PA is $23.08, according to ZipRecruiter salary data. Most workers in this role earn between $15.91 and $26.78 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Simulate Specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What is a Process Simulate engineer?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.
What cities near Wayne, PA are hiring for Process Simulate jobs? Cities near Wayne, PA with the most Process Simulate job openings:

Process Engineer

AdvanSix

Philadelphia, PA • On-site

$76K - $114K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 7 days ago


AdvanSix rating

7.1

Company rating: 7.1 out of 10

Based on 12 frontline employees who took The Breakroom Quiz

64th of 90 rated chemical manufacturers


Job description

AdvanSix plays a critical role in global supply chains, innovating and delivering essential products for our customers in a wide variety of end markets and applications that touch people's lives, such as building and construction, fertilizers, plastics, solvents, packaging, paints, coatings, adhesives, and electronics. Our reliable and sustainable supply of quality products emerges from the vertically integrated value chain of our three U.S. based manufacturing facilities. AdvanSix strives to deliver best-in-class customer experiences and differentiated products in the industries of nylon solutions, chemical intermediates, and plant nutrients, guided by our core values of Safety, Integrity, Accountability and Respect.
Please view a short video about our company here, AdvanSix Video. For more information on AdvanSix, please visit our website at http://www.advansix.com
Why work at AdvanSix?
• We provide benefits that are industry competitive and focused on employee well-being
• Total Rewards program includes a competitive compensation, health, dental, vision & wellness programs, paid vacation, 401K with company matching, health savings programs, disability & life insurance, employee assistance program
• Tuition reimbursement for continued education, certifications, training, and development
• Work within a fast paced and innovative company, meeting passionate colleagues and partners with diverse backgrounds and experiences
Position Summary: The Process Engineer interacts with the business, R&D, and plant groups to identify improvements and expansions to existing product lines. This position develops new products and processes that will sustain and grow the business This position ensures that the process engineering standards and procedures are met during the development, design, and construction phases of a project and works to improve these processes in parallel. The Process Engineer provides process technology support to operating plants.
Duties and Responsibilities:
• Lead the development of Front-End Engineering Design (FEED) packages for the business segments
• Manage engineering design deliverables including:
o Process design narratives
o Scaling up laboratory and pilot scale technologies to commercialization scale
o Conducting design risk assessments
o Detailed peer reviews of process designs
o Mass and energy balances
o Process simulations
o Process Flow Diagrams, Piping, and Instrumentation Diagrams
o Control system narratives
o Process equipment and instrumentation sizing and specification development
o Leading Process Hazard Analysis/HAZOP activities
o Supporting capital project engineers through detailed design, equipment purchases, construction, and startup
• Become an expert on the process chemistry, operating philosophy, and the process design basis for the equipment
• Work within teams to identify and implement longer term process improvement efforts, with the overall goal being to achieve improved safety, higher yields, better production rates, and higher attainment
• Identify and implement improvements on basic control schemes and advanced process control strategies
• Develop process economics, feasibility studies, and project justification pitches
• Assist plant operations in key growth, cost savings, or stability projects
• Ensure quality assurance of engineering calculations, process simulations, and engineering drawings
Basic Qualifications:
• Bachelor's degree in chemical or mechanical engineering
• 2+ years of experience in process, production, and/or manufacturing engineering within the chemical, petroleum, and/or polymer industrial manufacturing environments
Additional Qualifications:
• Experience with Front-End-Loading (FEL) and stage gate project development for major capital projects
• Six Sigma Black Belt or Green Belt certification preferred
• Experience in large and small molecule production at an industrial scale
• Experience in major and minor process equipment design, selection, commissioning, and startup
• Experience in designing and executing projects
• Proficient in Aspen Plus, PipeFlo, Minitab, Excel, InstruCalc, Autodesk Navisworks Freedom, Uniformance
• Experience in Process Safety Management covered processes
• Familiarity with DCS programs such as Experion, Foxboro, or DeltaV
• Must be self-motivated and goal-oriented with proven success working independently and in a multi-functional team environment
• Excellent organizational, planning, and verbal and written communication skills
• Able to manage multiple projects
• Able to use influence to accomplish goals and objectives
The base salary for this role is $76,000 to $114,000 annually.
We offer a range of market-competitive total rewards that include periodic pay rate adjustments based on market competitiveness. Hired applicants will be eligible for paid holidays, paid time off including vacation, eligibility to purchase company stock, tuition reimbursement, and a 401K with a competitive company match. Certain roles may be eligible for discretionary financial benefits such as incentive pay, equity awards, and participation in a deferred compensation plan.
Hired applicants will be eligible for medical, dental and vision insurance, flexible spending and health savings account eligibility, employer-provided short term disability benefits, eligibility to purchase long term disability benefits, employer-provided basic life insurance and eligibility to purchase voluntary life coverages.
The pay range, incentives and benefits listed above are general guidelines only and not a guarantee of total compensation or benefits. The final offer will depend on multiple factors, including but not limited to, the responsibilities of the job, experience, education, knowledge, skills, and abilities, as well as the job location, applicability of a collective bargaining agreement, length of service, internal equity, and alignment with market data. The incentive pay is dependent on your role, business results and individual performance. All aspects of total rewards offered are subject to the terms and conditions of the specific plans.
At AdvanSix, we are dedicated to building a diverse, inclusive, and authentic workplace, so if you're excited about this role but your past work experience doesn't perfectly align with every qualification in the job posting, we encourage you to still apply. You may just be the right candidate for this or other roles.
AdvanSix is an equal opportunity employer. Qualified applicants will be considered without regard to age, race, creed, color, national origin, ancestry, marital status, affectional or sexual orientation, gender identity or expression, disability, nationality, sex, religion, veteran status, or any other protected classification.
To all agencies: Please, no phone calls or emails to any employee of AdvanSix about this opening. All resumes submitted by search firms/employment agencies to any employee at AdvanSix via-email, the internet or in any form and/or method will be deemed the sole property of AdvanSix, unless such search firms/employment agencies were engaged by AdvanSix for this position and a valid agreement with AdvanSix is in place. In the event a candidate who was submitted outside of the AdvanSix agency engagement process is hired, no fee or payment of any kind will be paid.

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