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Process Simulate Jobs in Pennsylvania (NOW HIRING)

Perform process simulations, develop Process Flow Diagrams (PFDs), Heat and Material Balances (H&MBs), calculate pressure drops, power and utility consumptions, and products estimates. * Size Air ...

Process Simulation Modeling: Prepare accurate and timely process simulations, considering various conditions. * Commercial Performance Statements: Draft performance statements for proposals.

Process Simulation Modeling: Prepare accurate and timely process simulations, considering various conditions. * Commercial Performance Statements: Draft performance statements for proposals.

... in process simulation software and data analysis tools (e.g., Minitab, Excel, SPC). • Familiarity with Lean Manufacturing, Six Sigma, or other continuous improvement frameworks. • Excellent ...

... in process simulation software and data analysis tools (e.g., Minitab, Excel, SPC). • Familiarity with Lean Manufacturing, Six Sigma, or other continuous improvement frameworks. • Excellent ...

Transforming the Future with Convergence of Simulation and Data Process Engineer Job Summary: Our client in St. Marys, PA is looking for a Process Engineer. This is a Direct Hire position. Must be a ...

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Process Simulate information

What are the key skills and qualifications needed to thrive as a Process Simulate Specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What is a Process Simulate engineer?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

What are popular job titles related to Process Simulate jobs in Pennsylvania? For Process Simulate jobs in Pennsylvania, the most frequently searched job titles are:
What cities in Pennsylvania are hiring for Process Simulate jobs? Cities in Pennsylvania with the most Process Simulate job openings:
Infographic showing various Process Simulate job openings in Pennsylvania as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% Physical job distribution.
Process Engineering Manager

Process Engineering Manager

Nucor

Bethlehem, PA • On-site

Other

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired today. Applications are no longer accepted.


Nucor rating

7.7

Company rating: 7.7 out of 10

Based on 135 frontline employees who took The Breakroom Quiz

185th of 511 rated manufacturers


Job description

Job Details

Division: Universal Industrial Gases, LLC

Location: Bethlehem, PA, United States  

Other Available Locations: N/A

Welcome to Nucor, where our unique culture sets us apart. Joining Nucor means becoming part of North America's largest steel and steel products manufacturer, offering unmatched career opportunities and stability. We are known for our innovative sustainability practices and are the continent's largest recycler. Our vibrant culture, built on personal connections and teamwork, empowers every team member with the freedom to innovate and contribute to our collective success. Experience a workplace where safety, efficiency, and meaningful personal connections define every day, enriching both our teammates and the communities we serve.

Nucor supports its teammates with top-tier benefits like Medical, Dental, Vision, and Disability Insurance, 401K and Roth accounts, Profit sharing, Pay-for-performance bonuses, Paid parental leave, Tuition reimbursement, Stock program, Scholarships and more.

Best Benefits in the Business
  • Yearly UIG specific KPI bonus in addition to Nucor profit sharing
  • Paid Vacation
  • Paid Holidays - 10 per year and 1 personal day
  • Prot Sharing - 1x year payout that averages around 17% of your annual earnings
  • Tuition Reimbursement - $5,250 year for teammates, $2,625 for spouses
  • Scholarship Program - Every child of a Nucor teammate is eligible for $5,000 per year
  • Parental Leave
  • Low-cost medical, dental, vision after 30 days
  • Company-paid life and disability insurance
  • Company matching 401(k) plan
  • Employee stock purchase plan - we match 10% of your purchase

Go to www.Nucor.com/benefits to learn more! 

Safety is the most important part of all jobs within Nucor; therefore, candidates must be able to demonstrate the ability to initiate, lead, and uphold safety policies, practices, procedures, and housekeeping standards at all times.

What You'll Do

The Process Engineering Manager is responsible for providing overall technical direction for the Process department. Reporting to the VP of Engineering, the Process Engineering Manager will lead a team of disciplined engineers to execute Air Separation Industrial Gases projects safely and efficiently throughout the proposal, engineering, construction, commissioning, and startup phases. This position will be based in Bethlehem, PA but will require travel to plant locations throughout the region. 

Responsibilities include:

  • Lead the design, optimization, and performance of world-scale cryogenic air separation plants supporting critical industries.
  • Organize and manage the daily activities of the process engineering and process system discipline group and steward continuous improvement in quality and technical excellence.
  • Review customer inquiries and analyze costs and benefits of various process solutions and select optimum design cases for the system and the equipment.
  • Perform process simulations, develop Process Flow Diagrams (PFDs), Heat and Material Balances (H&MBs), calculate pressure drops, power and utility consumptions, and products estimates.
  • Size Air Separation Process Equipment (e.g., distillation columns, heat exchangers, compressors, pumps, PPU, tanks, cooling towers, etc.) and develop process data sheets and specifications.
  • Develop equipment list, line sizes, and material selection list.
  • Participate in P&IDs development, HAZOP, plant commissioning and start-up, technical risk analysis, safety, and environmental assessments.
  • Review vendor documentation and drawings to ensure compliance with design criteria and standards.
  • Accountable for the development, implementation, and analyzation of the plant process performance tests.
  • Provide technical guidance for plant operations and assist with plant troubleshooting and investigations.
  • Stay current with state-of-the-art industrial gas tools, design practices, process safety and process technologies.
  • Development of department best practices, processes, procedures, and tools as well as the continuous improvement initiatives.
  • Responsible for the department operations covering hiring, training, developing, setting goals, appraising teammates, identifying skill gaps, and ensuring UIG achieves industry leading technical excellence.
  • Occasionally represent UIG as senior technical leader in appropriate industry groups such as CGA, AIChemE, and others as necessary.
What You'll Need
  • B.S. in Chemical Engineering.
  • Minimum 10 years of experience in the Cryogenic Air Separation in an industrial gas company.
  • Extensive work experience leading state of the art process cycle development and selection and creating process simulations using mainstream process simulators such as UniSim and gPROMS.
  • Extensive work experience developing Process Flow Diagrams (PFDs), Heat and Material Balances (H&MBs), process specifications and data sheets of major process equipment, line sizing, power and utility consumption calculations.
  • Able to work with minimal supervision, prioritize workload and meet deadlines.
Nice to Have
  • 15+ years of experience in the Cryogenic Air Separation industry.
  • Non-Cryogenic Adsorption Air Separation experience.
  • Master's degree in Chemical Engineering.
  • Advanced Process Control experience.
  • Foreign language capability: Spanish, Chinese
Why UIG

Universal Industrial Gases, Inc. (UIG) is a wholly owned subsidiary of Nucor and a well-established, global engineer, constructor, supplier and operator of air separation plants and related equipment and services, based in Bethlehem, PA. UIG owns and operates production plants across the USA which supply both Nucor steel sites and third-party clients 24/7 with tonnage quantities of oxygen, nitrogen, and argon as well as exporting liquid cryogenic products by road tanker. 

Nucor is an Equal Opportunity Employer and a drug-free workplace


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About Nucor

Sourced by ZipRecruiter

Nucor Corporation is an American producer of steel and related products based in Charlotte, North Carolina. It is the largest steel producer in the United States, the largest "mini-mill" steelmaker (i.e. it uses electric arc furnaces to melt scrap steel as opposed to blast furnaces to melt iron), and the biggest recycler of scrap in North America. As of 2021, Nucor was the 15th-largest steel producer in the world.

Industry

Primary metal manufacturing

Company size

10,000+ Employees

Headquarters location

Charlotte, NC, US

Year founded

1905

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