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Process Scale Up Engineer Jobs (NOW HIRING)

Staff Process Engineer

Houston, TX ยท On-site

$140K - $175K/yr

... scale-up * Support development of automated plant monitoring and optimization tools in ... processes What You'll Bring * B.S., M.S., or PhD in Chemical Engineering or a related field * 10+ ...

Process Engineer II

Warrington, PA ยท On-site

$100K - $125K/yr

The Process Engineer II works with the R&D team to transfer early stage products into the ... Familiarity with process scale-up, optimization, cleaning and validation activities preferred.

Senior Process Engineer

Kent, OH ยท On-site

$94K - $122K/yr

Support new product development, including process scale-up, refinement, and release to ... Partner with Engineering, Technology, Sales, and Quality to ensure safe, cost-effective ...

MSAT Process Engineer

Portsmouth, NH ยท On-site

$106K - $137K/yr

Our Sr. Process Engineer's primary responsibility is to be a process owner and primary technical ... Senior level experience in biotech industry in process development and process scale up ...

Principal Process Engineer, NPI

San Jose, CA ยท Hybrid

$168K - $241K/yr

Process scale up and transfer to high volume manufacturing is our team's core expertise. Our work is highly collaborative in nature where we partner closely with Engineering, Manufacturing, Quality ...

Principal Process Engineer, NPI

Fremont, CA ยท Hybrid

$168K - $241K/yr

Process scale up and transfer to high volume manufacturing is our team's core expertise. Our work is highly collaborative in nature where we partner closely with Engineering, Manufacturing, Quality ...

Principal Process Engineer, NPI

San Jose, CA ยท On-site

$168K - $241K/yr

Process scale up and transfer to high volume manufacturing is our team's core expertise. Our work is highly collaborative in nature where we partner closely with Engineering, Manufacturing, Quality ...

Collaborate with cross-functional teams to support new product introductions and process scale-up ... Process Engineering and Manufacturing Operations expertise enable the engineer to understand and ...

Responsible for leading product technology transfer and process scale-up for new and existing thin ... Represents Engineering Subject Matter Expert (SME) in Product Development Teams. * Support ...

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Process Scale Up Engineer information

See salary details

$49.5K

$92K

$142.5K

How much do process scale up engineer jobs pay per year?

As of Jun 27, 2026, the average yearly pay for process scale up engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What engineer makes $500,000 a year?

Highly experienced process scale-up engineers in industries like pharmaceuticals, chemicals, or specialty manufacturing can earn salaries approaching or exceeding $500,000 annually, especially with senior roles, bonuses, and stock options. Such compensation typically requires advanced technical skills, extensive experience, and leadership responsibilities in large organizations.

What is the career progression for a process engineer?

The career progression for a process scale-up engineer typically starts with an entry-level process engineer role, advancing to senior or lead process engineer positions. With experience, professionals can move into managerial roles such as process engineering manager or operations manager, or specialize further in areas like process optimization, project management, or quality assurance. Developing skills in data analysis, process modeling, and obtaining certifications like Six Sigma can support career growth.

How to upskill as a process engineer?

Process Scale Up Engineers can upskill by gaining advanced knowledge of process design, control systems, and manufacturing technologies through specialized training, certifications such as Six Sigma or Lean Manufacturing, and hands-on experience with process simulation software. Developing skills in data analysis, project management, and cross-disciplinary collaboration also enhances their effectiveness in scaling up processes efficiently.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High compensation often involves working in high-demand industries, holding managerial positions, or possessing rare technical expertise and certifications.

What is the difference between Process Scale Up Engineer vs Process Development Engineer?

AspectProcess Scale Up EngineerProcess Development Engineer
Primary FocusScaling laboratory processes to full productionDeveloping and optimizing new processes in early stages
Work EnvironmentManufacturing plants, pilot facilitiesResearch labs, R&D departments
Required CredentialsBachelor's or Master's in Chemical Engineering or related fieldBachelor's or Master's in Chemical Engineering or related field
Industry UsagePharmaceutical, biotech, chemical manufacturingPharmaceutical, biotech, chemical R&D

The Process Scale Up Engineer focuses on transferring processes from development to full-scale production, ensuring efficiency and safety. In contrast, the Process Development Engineer primarily works on creating and refining new processes during the research phase. Both roles require similar educational backgrounds and are vital in manufacturing and R&D settings, but they differ in their stage of process lifecycle and daily responsibilities.

What cities are hiring for Process Scale Up Engineer jobs? Cities with the most Process Scale Up Engineer job openings:
Infographic showing various Process Scale Up Engineer job openings in the United States as of June 2026, with employment types broken down into 1% As Needed, 61% Full Time, 36% Part Time, 1% Contract, and 1% Nights. Highlights an 94% Physical, 1% Hybrid, and 5% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Staff Process Engineer

Mariana Minerals

Houston, TX โ€ข On-site

$140K - $175K/yr

Full-time

Posted 4 days ago


Job description

About Mariana Minerals
Mariana Minerals is a software-first, vertically integrated minerals company on a mission to supply the critical minerals powering modern energy, AI, and defense technologies. We're reimagining the minerals supply chain by combining deep industry expertise with advanced software, automation, and data-driven decision-making.
The Role
Mariana Minerals is seeking a highly motivated Process Engineer to support our next-generation minerals processing pilot plant in Houston. You will help design, deploy, and operate first-of-its-kind refining processes for critical minerals. This role is highly hands-on and will play a key role in bridging R&D and plant operations, helping scale technologies from laboratory development through pilot demonstration and ultimately to commercial production. You will work closely with technicians, engineers, and cross-functional teams to ensure processes are robust, safe, and ready for industrial deployment.
What You'll Do
  • Lead equipment and process design from concept through procurement, fabrication, installation, commissioning, and startup
  • Operate, troubleshoot, and improve pilot-scale processing equipment in collaboration with pilot plant technicians
  • Design and execute pilot-scale experiments to evaluate process performance, recovery, throughput, and product quality
  • Develop and maintain key process documentation including PFDs, P&IDs, mass and heat balances, operating procedures, and control narratives
  • Analyze experimental and operational data to identify opportunities for process optimization and scale-up
  • Support development of automated plant monitoring and optimization tools in collaboration with software and machine learning teams
  • Ensure safe operations by supporting EHS, hazard assessments, risk management, and management of change processes
What You'll Bring
  • B.S., M.S., or PhD in Chemical Engineering or a related field
  • 10+ years of experience in operations, process scale-up, or plant design in minerals processing, chemicals, specialty materials, oil & gas, or related industries
  • Demonstrated experience driving equipment design, commissioning, and plant operation
  • Strong understanding of relevant unit operations and equipment such as kilns, furnaces, ion exchange, solvent extraction, solid liquid separation, leaching, electrowinning, or similar technologies
  • Ability to design experiments, troubleshoot complex processes, and analyze operational datasets
  • Strong commitment to Health, Safety, and Environmental compliance
  • Excellent technical writing, communication, and teamwork skills
  • Comfortable working in fast-paced environments, wearing multiple hats, and managing ambiguity
Why Join Us?
At Mariana Minerals, you'll be part of a mission-driven team reshaping the way critical minerals are sourced and supplied globally. You'll have the autonomy to make big decisions, the tools to innovate, and a culture that values ownership, smart automation, and collaboration.
Our culture is built on three principles:
Extreme Ownership - We take full responsibility for outcomes, relentlessly driving toward solutions.
Engineer Out Requirements, then Automate - We simplify, optimize, and then automate for scale.
Share Your Legos - We collaborate openly, share knowledge, and empower each other to build bigger, better solutions.
Join us as we build the future of responsible mineral sourcing and supply.
Mariana is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. We do not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other protected status.