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Process Reliability Manager Jobs in Grand Rapids, MN

AK Steel

Shift Manager Maintenance

Taconite, MN · On-site

$80K - $105K/yr

You will ensure the reliability of the mechanical equipment through preventative maintenance and ... Improves overall production, processes and services efficiency * Other duties as assigned Minimum ...

AK Steel

Shift Manager Mobile Equipment

Taconite, MN · On-site

$14.25 - $18/hr

Supports the maintenance engineers, reliability engineers, and maintenance crew members in their ... processing facility or heavy industry Preferred Qualifications : * Prior experience within an ...

Wabtec

Siemens Teamcenter Administrator

Hibbing, MN · On-site

$79K - $120K/yr

You will ensure the reliability, quality, and efficiency of our Teamcenter PLM environment. As part ... Support workflows: unblock processes, update statuses, fix lifecycle inconsistencies. * Collaborate ...

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Process Reliability Manager information

See Grand Rapids, MN salary details

$58.6K

$111K

$159.2K

How much do process reliability manager jobs pay per year?

As of Aug 22, 2026, the average yearly pay for process reliability manager in Grand Rapids, MN is $111,003.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,300.00 and $132,300.00 per year, depending on experience, location, and employer.

What is a process reliability manager?

A Process Reliability Manager is a professional responsible for ensuring that manufacturing or production processes operate efficiently, consistently, and with minimal downtime. They analyze process data, identify areas for improvement, and implement strategies to enhance equipment reliability and overall process performance. By collaborating with maintenance, engineering, and operations teams, they help reduce failures, optimize productivity, and maintain quality standards. Their work is crucial for minimizing costs and ensuring that production targets are met safely and reliably.

What are the key skills and qualifications needed to thrive as a process reliability manager, and why are they important?

To thrive as a Process Reliability Manager, you need a strong background in engineering, process optimization, and reliability analysis, often supported by a degree in engineering and experience in manufacturing or industrial settings. Familiarity with reliability-centered maintenance (RCM), root cause analysis tools, and data analysis software such as SAP or Maximo is typically required. Exceptional problem-solving, leadership, and communication skills help drive cross-functional teams and foster a culture of continuous improvement. These skills are crucial to ensure equipment reliability, minimize downtime, and optimize operational efficiency within complex production environments.

How does a process reliability manager typically collaborate with maintenance and production teams to achieve operational goals?

A Process Reliability Manager works closely with both maintenance and production teams to identify areas of improvement in equipment reliability and process efficiency. This often involves facilitating cross-functional meetings, analyzing downtime data, and implementing preventive maintenance strategies. Clear communication and teamwork are key, as the role requires aligning the objectives of different departments to minimize unplanned outages and optimize production output. By fostering a proactive culture and sharing best practices, the Process Reliability Manager helps ensure the plant operates smoothly and efficiently.

What is the difference between Process Reliability Manager vs Maintenance Engineer?

AspectProcess Reliability ManagerMaintenance Engineer
CertificationsReliability certifications, Six Sigma, PMPMechanical/Electrical certifications, HVAC, PLC certifications
Work EnvironmentManufacturing plants, industrial facilitiesFactories, equipment maintenance sites
Industry UsageFocus on reliability, uptime, and process optimizationFocus on equipment repair, preventive maintenance

The Process Reliability Manager primarily focuses on improving equipment reliability and process efficiency through data analysis and strategic planning. In contrast, Maintenance Engineers handle the hands-on repair and maintenance of machinery. Both roles are essential in manufacturing, but the Process Reliability Manager emphasizes proactive reliability strategies, while Maintenance Engineers focus on reactive and preventive maintenance tasks.

What cities near Grand Rapids, MN are hiring for Process Reliability Manager jobs?

Cities near Grand Rapids, MN with the most Process Reliability Manager job openings:

Process Reliability Manager jobs near you

Manager - Production - Pellet Plant

Weekday AI

Nashwauk, MN • On-site

Full-time

Posted 15 days ago

Job description

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: - ( - )

Experience: 15+ yrs

Location: Nashwauk, Minnesota, United States

Job Type: Full-time

We are looking for an experienced Production Manager - Pellet Plant to lead production operations and ensure the reliability, efficiency, and availability of equipment critical to pellet production.

The role will be responsible for achieving production targets, optimizing plant performance, leading cross-functional teams, improving operational efficiency, and ensuring compliance with safety, quality, and environmental standards. The ideal candidate will bring strong experience in pelletization or similar heavy industrial operations, along with proven expertise in production management, troubleshooting, process optimization, and team leadership.

Requirements

Key Responsibilities
  • Plan, schedule, and oversee plant production to consistently achieve defined production and operational targets.
  • Ensure optimal functioning and availability of equipment across the beneficiation and pellet plant operations.
  • Monitor and analyze equipment and production performance data to identify recurring issues and drive timely resolution.
  • Ensure adequate availability and effective management of raw materials and operational resources.
  • Lead, develop, train, and mentor production teams comprising engineers, supervisors, and technicians.
  • Build strong collaboration with mechanical, electrical, instrumentation, maintenance, and other cross-functional teams to ensure seamless plant operations.
  • Evaluate plant performance and identify opportunities for process optimization, productivity improvement, and equipment upgrades.
  • Identify operational bottlenecks and implement effective solutions using available resources.
  • Drive improvements in specific power consumption, productivity, equipment utilization, and overall plant efficiency.
  • Promote a strong culture of safety, accountability, operational discipline, and continuous improvement.
  • Ensure adherence to applicable safety, environmental, quality, and regulatory requirements.
  • Conduct and support safety audits, risk assessments, and relevant training programs for production personnel.
  • Optimize manpower, materials, equipment, and other resources while maintaining a strong focus on cost control and minimizing downtime.
  • Develop and monitor operating budgets and ensure efficient utilization of resources.
  • Prepare and review MIS reports, production performance reports, downtime analysis, and specific consumption records.
  • Develop and coordinate plant shutdown plans to ensure safe and efficient execution.
  • Contribute to the preparation and execution of the Annual Business Plan.
  • Drive root-cause analysis, troubleshooting, and reliability improvement initiatives to enhance overall plant performance.
What Makes You a Great Fit
  • 15-20+ years of experience in production and operations management within a pellet plant, beneficiation plant, steel industry, mining, or similar heavy industrial environment.
  • Bachelor's degree in Mechanical Engineering, Metallurgy, or a related engineering discipline; a master's degree is preferred.
  • Strong practical knowledge of pelletization processes, beneficiation, plant equipment, and production operations.
  • Proven experience managing large-scale production operations and leading multidisciplinary teams.
  • Strong understanding of process optimization, equipment performance, reliability, and production planning.
  • Demonstrated ability to identify operational bottlenecks, troubleshoot complex problems, and implement sustainable solutions.
  • Strong knowledge of health, safety, environmental, and regulatory requirements applicable to heavy industrial operations.
  • Experience with root-cause analysis, reliability improvement, and continuous improvement methodologies; RCM/RCA certifications are an advantage.
  • Strong commercial and operational understanding, including cost management, resource optimization, downtime reduction, and energy efficiency.
  • Excellent leadership, communication, coordination, and stakeholder-management skills.
  • A data-driven and hands-on approach to problem-solving, decision-making, and operational excellence.
  • Ability to work effectively in a high-pressure industrial environment while maintaining strong focus on safety, productivity, quality, and reliability.

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