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Process Reliability Manager Jobs in Elmhurst, IL

RWE Gruppe

Project Controls Manager

Chicago, IL · On-site

$130 - $150/hr

This role partners with Execution Project Managers, Controllers, Preconstruction, Finance, and other functions to improve process reliability, resolve moderately complex issues, and provide ...

New

RWE

Project Controls Manager

Chicago, IL

$130K - $150K/yr

This role partners with Execution Project Managers, Controllers, Preconstruction, Finance, and other functions to improve process reliability, resolve moderately complex issues, and provide ...

New

JLL

Reliability Engineer

Chicago, IL · On-site

$105K - $132K/yr

Develops analysis methods to determine reliability of components, equipment, and processes in accordance with JLL's enhanced Reliability & Asset Management program. Acquires and analyzes data from ...

Jones Lang LaSalle IP, Inc.

Reliability Engineer

Chicago, IL · On-site +1

$105K - $132K/yr

Develops analysis methods to determine reliability of components, equipment, and processes in accordance with JLL's enhanced Reliability & Asset Management program. Acquires and analyzes data from ...

Mondelez International

Reliability Engineer

Chicago, IL · On-site

$105K - $132K/yr

... Management systems meetings at the shift and line level * Own the technology and process and ... Partner with the Asset and Reliability team for system improvement and execution ofspecial ...

Mondelez International

Reliability Engineer

Chicago, IL · On-site

$105K - $132K/yr

... to ensure Process stability; Participates in the DMS- Daily Management systems meetings at the ... Partner with the Asset and Reliability team for system improvement and execution of special ...

SCIGON

Site Reliability Engineer

Naperville, IL · On-site

$110 - $170/hr

Participate in and facilitate change management processes, evaluating release readiness, assessing ... Site Reliability & Production Operations * Provide hands-on production support, ensuring ...

Sphere Partners

Site Reliability Engineer

Chicago, IL · On-site +1

$58.75 - $78/hr

About the Role As a Site Reliability Engineer , you will own and improve the reliability ... production incident management, root cause analysis, and post-incident review processes.

QualiTest

Site Reliability Engineer

Riverwoods, IL · On-site

$59.25 - $78.75/hr

We are looking for a Site Reliability Engineer to join our growing team in Riverwoods, IL United ... Automated operational processes. * Help to develop our capacity management and performance ...

New

eNett

SRE Architect, AI-Powered Reliability

Chicago, IL

$58.75 - $78/hr

... management, resilience, capacity planning, and reliability architecture, applicable across all WEX ... Own the production readiness review process, defining the criteria every service must meet before ...

RELX

Site Reliability Engineering Lead

Chicago, IL · On-site

$58.75 - $78/hr

... Project Management teams * Lead FinOps processes for continuous review and ongoing cost ... Manage Customer Reliability Engineering activities driving Application Monitoring, Metrics ...

WEX

SRE Architect, AI-Powered Reliability

Chicago, IL

$58.75 - $78/hr

... management, resilience, capacity planning, and reliability architecture, applicable across all WEX ... Own the production readiness review process, defining the criteria every service must meet before ...

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Showing results 21-40

All JobsProcess Reliability JobsProcess Reliability Manager JobsProcess Reliability Manager Jobs in Elmhurst, IL

Process Reliability Manager information

See Elmhurst, IL salary details

$61.8K

$117K

$167.8K

How much do process reliability manager jobs pay per year?

As of Aug 22, 2026, the average yearly pay for process reliability manager in Elmhurst, IL is $117,015.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,100.00 and $139,400.00 per year, depending on experience, location, and employer.

What is a process reliability manager?

A Process Reliability Manager is a professional responsible for ensuring that manufacturing or production processes operate efficiently, consistently, and with minimal downtime. They analyze process data, identify areas for improvement, and implement strategies to enhance equipment reliability and overall process performance. By collaborating with maintenance, engineering, and operations teams, they help reduce failures, optimize productivity, and maintain quality standards. Their work is crucial for minimizing costs and ensuring that production targets are met safely and reliably.

What are the key skills and qualifications needed to thrive as a process reliability manager, and why are they important?

To thrive as a Process Reliability Manager, you need a strong background in engineering, process optimization, and reliability analysis, often supported by a degree in engineering and experience in manufacturing or industrial settings. Familiarity with reliability-centered maintenance (RCM), root cause analysis tools, and data analysis software such as SAP or Maximo is typically required. Exceptional problem-solving, leadership, and communication skills help drive cross-functional teams and foster a culture of continuous improvement. These skills are crucial to ensure equipment reliability, minimize downtime, and optimize operational efficiency within complex production environments.

How does a process reliability manager typically collaborate with maintenance and production teams to achieve operational goals?

A Process Reliability Manager works closely with both maintenance and production teams to identify areas of improvement in equipment reliability and process efficiency. This often involves facilitating cross-functional meetings, analyzing downtime data, and implementing preventive maintenance strategies. Clear communication and teamwork are key, as the role requires aligning the objectives of different departments to minimize unplanned outages and optimize production output. By fostering a proactive culture and sharing best practices, the Process Reliability Manager helps ensure the plant operates smoothly and efficiently.

What is the difference between Process Reliability Manager vs Maintenance Engineer?

AspectProcess Reliability ManagerMaintenance Engineer
CertificationsReliability certifications, Six Sigma, PMPMechanical/Electrical certifications, HVAC, PLC certifications
Work EnvironmentManufacturing plants, industrial facilitiesFactories, equipment maintenance sites
Industry UsageFocus on reliability, uptime, and process optimizationFocus on equipment repair, preventive maintenance

The Process Reliability Manager primarily focuses on improving equipment reliability and process efficiency through data analysis and strategic planning. In contrast, Maintenance Engineers handle the hands-on repair and maintenance of machinery. Both roles are essential in manufacturing, but the Process Reliability Manager emphasizes proactive reliability strategies, while Maintenance Engineers focus on reactive and preventive maintenance tasks.

What cities near Elmhurst, IL are hiring for Process Reliability Manager jobs?

Cities near Elmhurst, IL with the most Process Reliability Manager job openings:

Process Reliability Manager jobs near you
Infographic showing various Process Reliability Manager job openings in Elmhurst, IL as of June 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, 1% Temporary, 1% Contract, and 1% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $117,015 per year, or $56.3 per hour.

Reliability and Automation Technician

McMaster-Carr

Chicago, IL • On-site

$119K - $137K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 8 days ago

McMaster-Carr rating

9.2

Company rating: 9.2 out of 10

Based on 14 frontline employees who took The Breakroom Quiz

19th of 423 rated retail wholesalers

Job description

About the job
As a Reliability and Automation Technician, you'll be responsible for maximizing the uptime, efficiency, and longevity of automated systems, robotics, and industrial machinery. This role combines preventive maintenance with advanced troubleshooting of PLCs, sensors, and control systems to minimize downtime and enhance process reliability. The technician acts as a subject matter expert, analyzing failure modes and implementing improvements to prevent recurrence.
This is a fully onsite role at our facility located at 600 N. County Line Road, Elmhurst, IL.
Who We Are
McMaster-Carr is a leading e-commerce company that industrial customers have trusted for over 125 years. Our products help them get manufacturing lines back up quickly, keep operations running smoothly, and prototype the next generation of innovative solutions. Behind it all are our people: exceptional and resourceful problem-solvers who take pride in getting every detail right for our customers.
What You'll Do
  • Troubleshooting & Repair: Diagnose and repair complex faults in automated equipment (conveyors, robotics, PLC control panels, VFDs) through electrical, mechanical, and pneumatic pathways.
  • Preventive & Predictive Maintenance: Perform routine inspections and predictive maintenance (thermography, vibration analysis) to proactively identify potential component failures.
  • Root Cause Analysis (RCA): Lead or assist in RCA investigations for chronic equipment failures and implement corrective actions.
  • Documentation & CMMS: Maintain detailed logs of repairs, maintenance activities, and parts usage in a Computerized Maintenance Management System (CMMS).
  • Safety Compliance: Uphold all safety policies, including Lockout/Tagout (LOTO), robot safety standards, and machine guarding.

Who You Are
  • Education: Bachelor's degree in Mechatronics, Automation, Electrical Engineering Technology, or related field is strongly preferred.
  • Experience: 3-5+ years of hands-on experience maintaining industrial automation, PLC controls, or robotics.

Technical Skills:
  • Proficiency with PLC troubleshooting (Siemens, Allen-Bradley, or similar).
  • Strong knowledge of industrial sensors, motor controls, and actuators.
  • Physical Ability: Able to work in an industrial environment, lift heavy components, and work at heights.
  • Flexibility: This position supports a 24/7 distribution operation. Opportunities may be available across day, evening, overnight, and weekend shifts. Final shift assignments will be determined during the selection process.

Preferred Skills
  • Experience in high-volume, automated logistics, distribution and/or manufacturing.

Key Competencies for Success
  • Problem-Solving: Methodical approach to isolating faults under pressure.
  • Collaboration: Working shoulder-to-shoulder with engineering, maintenance, and production teams.
  • Proactive Mindset: Focus on reliability rather than just "break-fix" repair.

Cash Compensation
Total cash compensation ranges from $119,500 - $137,500 annually, which includes annual cash profit sharing based on company profitability.
Benefits
We offer comprehensive benefits to support employees and their dependents, such as:
  • 100% tuition reimbursement
  • Medical, dental, pharmacy, and vision plans with no monthly premiums
  • Industry-leading company-funded retirement accounts
  • Inclusive, all-gender benefits
  • First-time home buyer assistance
  • Paid parental leave for all new parents
  • Adoption and surrogacy assistance
  • Paid time off for vacation and personal time

Equal Opportunity Employer
We are proud to be an Equal Opportunity Employer and dedicated to providing employees a workplace with reasonable accommodations and free of discrimination, harassment, and retaliation. At McMaster-Carr, we do not make employment decisions based on age, ethnicity, citizenship status, military status, gender identity and expression, race, religion, disability status, marital status, sexual orientation, or any other legally protected group.
This position is not eligible for work authorization sponsorship by McMaster-Carr.
Data We Collect
We may collect professional, education and employment-related data, and any assessments made throughout the recruiting process, to evaluate candidacy for employment. To communicate with job applicants, we may collect applicant names, contact information, and other personal identifiers, including those outlined in the California customer records statute. Through voluntary disclosure, we may also collect protected classifications under federal or California law (e.g., race, gender, etc.). For additional details about the personal information we collect and its uses, please click here.

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