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Process Reliability Manager Jobs in Illinois (NOW HIRING)

ThyssenKrupp

Product

Danville, IL · On-site

Key responsibilities include overseeing and improving quality standards, managing and implementing ... Drive continuous improvement in product and process reliability, leveraging data analysis, best ...

Baxter

Sr. Principal Process Engineer

Round Lake, IL · On-site

$128K - $176K/yr

Manage change controls for equipment and process modifications. * Deliver training and provide ... reliability, minimal operator intervention, and stable performance across varying production ...

Moonlite

Sr. Site Reliability Engineer (SRE)

Chicago, IL · On-site

$58.75 - $78/hr

... processing workloads.We provide infrastructure deployed in our facilities or co-located in yours ... Manage production bare-metal infrastructure across multiple regions. Build systems ensuring high ...

RWE AG

Project Controls Manager

Chicago, IL · On-site

$130K - $150K/yr

This role partners with Execution Project Managers, Controllers, Preconstruction, Finance, and other functions to improve process reliability, resolve moderately complex issues, and provide ...

RWE

Project Controls Manager

Chicago, IL · On-site

$130K - $150K/yr

This role partners with Execution Project Managers, Controllers, Preconstruction, Finance, and other functions to improve process reliability, resolve moderately complex issues, and provide ...

RWE

Project Controls Manager

Chicago, IL · On-site

$130K - $150K/yr

This role partners with Execution Project Managers, Controllers, Preconstruction, Finance, and other functions to improve process reliability, resolve moderately complex issues, and provide ...

JLL

Reliability Engineer

Chicago, IL · On-site

$105K - $132K/yr

Develops analysis methods to determine reliability of components, equipment, and processes in accordance with JLL's enhanced Reliability & Asset Management program. Acquires and analyzes data from ...

Jones Lang LaSalle IP, Inc.

Reliability Engineer

Chicago, IL · On-site +1

$105K - $132K/yr

Develops analysis methods to determine reliability of components, equipment, and processes in accordance with JLL's enhanced Reliability & Asset Management program. Acquires and analyzes data from ...

JLL

Reliability Engineer

Chicago, IL · On-site

$105K - $132K/yr

Develops analysis methods to determine reliability of components, equipment, and processes in accordance with JLL's enhanced Reliability & Asset Management program. Acquires and analyzes data from ...

Group O, Inc.

Reliability Engineering Specialist

Milan, IL · On-site

$50K - $80K/yr

Reliability Engineering Specialist Department: Engineering Employment Type: Full Time Location ... Drives compliance with the Life Cycle Asset Management (LCAM) process by planning, executing, and ...

Amp Americas

Reliability Leader

Chicago, IL · On-site

$105K - $132K/yr

About Amp Americas Founded in 2011, Amp Americas builds, manages, operates and maintains RNG ... Experience in renewable energy, oil & gas, manufacturing, or other high-hazard process industries.

Amp Americas

Reliability Leader

Chicago, IL · On-site

$105K - $132K/yr

About Amp Americas Founded in 2011, Amp Americas builds, manages, operates and maintains RNG ... Experience in renewable energy, oil & gas, manufacturing, or other high-hazard process industries.

Biopharma Careers

Sr Reliability Engineer

Kankakee, IL · On-site

$98K - $124K/yr

Management of CMMS Data Integrity & Reliability-Centered Maintenance (RCM) * Ensure CMMS data integrity to support preventive, predictive, and condition‑based maintenance processes, including ...

CSL Vifor

Sr Reliability Engineer

Kankakee, IL · On-site

$98K - $124K/yr

Management of CMMS Data Integrity & Reliability-Centered Maintenance (RCM) * Ensure CMMS data integrity to support preventive, predictive, and condition-based maintenance processes, including ...

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Process Reliability Manager information

What is a process reliability manager?

A Process Reliability Manager is a professional responsible for ensuring that manufacturing or production processes operate efficiently, consistently, and with minimal downtime. They analyze process data, identify areas for improvement, and implement strategies to enhance equipment reliability and overall process performance. By collaborating with maintenance, engineering, and operations teams, they help reduce failures, optimize productivity, and maintain quality standards. Their work is crucial for minimizing costs and ensuring that production targets are met safely and reliably.

What are the key skills and qualifications needed to thrive as a process reliability manager, and why are they important?

To thrive as a Process Reliability Manager, you need a strong background in engineering, process optimization, and reliability analysis, often supported by a degree in engineering and experience in manufacturing or industrial settings. Familiarity with reliability-centered maintenance (RCM), root cause analysis tools, and data analysis software such as SAP or Maximo is typically required. Exceptional problem-solving, leadership, and communication skills help drive cross-functional teams and foster a culture of continuous improvement. These skills are crucial to ensure equipment reliability, minimize downtime, and optimize operational efficiency within complex production environments.

How does a process reliability manager typically collaborate with maintenance and production teams to achieve operational goals?

A Process Reliability Manager works closely with both maintenance and production teams to identify areas of improvement in equipment reliability and process efficiency. This often involves facilitating cross-functional meetings, analyzing downtime data, and implementing preventive maintenance strategies. Clear communication and teamwork are key, as the role requires aligning the objectives of different departments to minimize unplanned outages and optimize production output. By fostering a proactive culture and sharing best practices, the Process Reliability Manager helps ensure the plant operates smoothly and efficiently.

What is the difference between Process Reliability Manager vs Maintenance Engineer?

AspectProcess Reliability ManagerMaintenance Engineer
CertificationsReliability certifications, Six Sigma, PMPMechanical/Electrical certifications, HVAC, PLC certifications
Work EnvironmentManufacturing plants, industrial facilitiesFactories, equipment maintenance sites
Industry UsageFocus on reliability, uptime, and process optimizationFocus on equipment repair, preventive maintenance

The Process Reliability Manager primarily focuses on improving equipment reliability and process efficiency through data analysis and strategic planning. In contrast, Maintenance Engineers handle the hands-on repair and maintenance of machinery. Both roles are essential in manufacturing, but the Process Reliability Manager emphasizes proactive reliability strategies, while Maintenance Engineers focus on reactive and preventive maintenance tasks.

What cities in Illinois are hiring for Process Reliability Manager jobs?

Cities in Illinois with the most Process Reliability Manager job openings:

Process Reliability Manager jobs near you

Product

Danville, IL • On-site

ThyssenKrupp
Manufacturing • 10K+ employees
Learn more about ThyssenKruppexternal

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 9 days ago

Thyssenkrupp rating

7.8

Company rating: 7.8 out of 10

Based on 72 frontline employees who took The Breakroom Quiz

Job description

Your responsibilities
Summary
Salary range based on education and experience: 75k-95k/annual
The Product and Process Reliability role is instrumental in driving quality excellence across all plant programs, serving as the primary Quality representative for project-related activities. This role focuses on ensuring quality throughout the entire supply chain, from initial supplier engagement to internal processes and final customer satisfaction, fostering a cradle-to-grave approach. Key responsibilities include overseeing and improving quality standards, managing and implementing change requests and associated initiatives, and ensuring that critical Quality documentation, such as control plans and FMEAs, are consistently maintained, updated, and aligned with evolving project and customer requirements. Through proactive collaboration and strategic oversight, this role supports the delivery of high-quality products while driving continuous improvement across all quality-related processes.
Key Deliverables:
  • Ensure quality across the entire supply chain, from supplier to customer, by establishing and maintaining robust quality standards and ensuring seamless integration of quality practices throughout all stages of the product lifecycle.
  • Develop, maintain, and update Quality documentation, including Control Plans, FMEAs, and other key documents, ensuring alignment with project requirements, process changes, and evolving customer expectations.
  • Implement APQP and PPAP processes to ensure smooth product launches while meeting customer and regulatory quality requirements. Integrate quality into design and manufacturing processes, defining key KPIs and proactively addressing risks before production.
  • Oversee and manage change requests and related quality initiatives, ensuring that all changes are implemented effectively while maintaining product and process integrity and meeting quality standards.
  • Ensure structured change control processes, validating engineering and process modifications to maintain product quality and consistency. Partnering with the worldwide Change and Series Management team to standardize change implementation, monitor production performance, and integrate lessons learned for future improvements.
  • Manage product and program related documentation in product lifecycle tool, ensuring that they are updated and available for the whole organization, following Dynamic Components guidelines.
  • Drive continuous improvement in product and process reliability, leveraging data analysis, best practices, and feedback loops to identify opportunities for enhancement and ensure consistent performance.
  • Monitor and ensure compliance with quality standards and customer requirements, through regular evaluations, inspections, and adherence to applicable industry and organizational quality frameworks.
  • Lead customer complaint resolution using 8D methodology, ensuring root cause identification and sustainable corrective actions. Act as the primary customer quality contact, fostering transparency, conducting regular reviews, and driving continuous improvement.
  • Identify and address quality risks throughout the product lifecycle, proactively implementing preventive measures and risk mitigation strategies to ensure product reliability and performance.
  • Implement corrective and preventive actions to resolve quality issues, ensuring that root causes are effectively addressed, and long-term improvements are sustained.
  • Drive supplier quality development and performance improvements, working closely with suppliers to align quality expectations, resolving non-conformance issues, and enhance overall supply chain performance.
  • Other duties as assigned.

Your profile
Qualifications:
Product and Process Reliability Engineer:
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily.
  • Education: A Bachelor's Degree in Engineering or a related technical field is required, along with a minimum of 3 years of experience in Quality functions within the automotive industry or related areas. In lieu of degree, 5-7 years of direct experience.
  • Language: Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Ability to write routine reports and correspondence. Ability to speak effectively before groups of customers, OEMs, or employees of organization.
  • Technology: Microsoft Office Suite knowledge; SAP/ERP knowledge preferred. Working knowledge of IATF 16949, APQP-PPAP, FMEA, MSA, 8D, Statistics, GD&T and mechanical manufacturing processes.
  • Travel: Occasional travel, up to 10% including international

The [above] is intended to describe the general content of and requirements for the performance of this job. It is not to be construed as an exhaustive statement of duties, responsibilities, or requirements. To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Your benefits
  • Annual Bonus Eligibility of 6% of your base salary!
  • 10% Shift Premium, based on base wage
  • Perfect Attendance Bonus; $2,600 Minimum Annual Potential!
  • Performance Productivity Bonus, $2,600 Minimum Annual Potential!
  • Paid Time Off (PTO)
  • Supplier Discounts
  • Tuition Reimbursement
  • Paid Company Holidays
  • Medical, Dental, Vision, Prescription Drug Coverage
  • Exclusive free medical services through our partnership with Marathon Health for employees and their dependents 3+ years of age.
  • 401(K) Plan with 5% Company match!

Contact
We only accept online applications submitted through the 'Apply Now' button on this job posting. You can find all current job openings on our career site at: https://jobs.thyssenkrupp.com/en Thank you for your interest in joining our team!
Notices:
Job Applicant Notice of Collection
thyssenkrupp Notice of Fraudulent Job Offers

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