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Process Engineering Jobs in Ashburn, VA (NOW HIRING)

Guidehouse

Business Process Engineer

Washington, DC · On-site

$74K - $124K/yr

Experience coordinating work across multiple product teams, including engineering, data, and operations. * Familiarity with digital transformation, AI/ML initiatives, or process automation.

Guidehouse

Business Process Engineer

Washington, DC

$74K - $124K/yr

Experience coordinating work across multiple product teams, including engineering, data, and operations. * Familiarity with digital transformation, AI/ML initiatives, or process automation.

GFT.

Water Treatment Process Engineer

Fairfax, VA · On-site

$80K - $180K/yr

Joining the water engineering team at GFT means contributing to innovative solutions for ... Process Optimization: Conduct site visits and investigations; analyze water quality, facility ...

GFT.

Water Treatment Process Engineer

Fairfax, VA · On-site

$80K - $180K/yr

Joining the water engineering team at GFT means contributing to innovative solutions for ... Process Optimization: Conduct site visits and investigations; analyze water quality, facility ...

GFT.

Water Treatment Process Engineer

Fairfax, VA · On-site

$80K - $180K/yr

Joining the water engineering team at GFT means contributing to innovative solutions for ... Process Optimization: Conduct site visits and investigations; analyze water quality, facility ...

GFT.

Wastewater Treatment Process Engineer

Fairfax, VA · On-site

$80K - $180K/yr

Process Optimization: Conduct site visits and investigations; analyze influent wastewater ... Expert knowledge in standard engineering techniques and procedures. * EPC project experience ...

GFT.

Wastewater Treatment Process Engineer

Fairfax, VA · On-site

$80K - $180K/yr

Process Optimization: Conduct site visits and investigations; analyze influent wastewater ... Expert knowledge in standard engineering techniques and procedures. * EPC project experience ...

GFT.

Wastewater Treatment Process Engineer

Fairfax, VA · On-site

$80K - $180K/yr

Process Optimization: Conduct site visits and investigations; analyze influent wastewater ... Expert knowledge in standard engineering techniques and procedures. * EPC project experience ...

Micron

FAB Engineer (Wet Process)

Manassas, VA

Work with the Process Hazard Analysis team to provide potential by-product Characterizations and ... Employer will accept a Bachelor's degree in Chemical Engineering, Electrical Engineering ...

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Showing results 41-60

All JobsProcess Engineering JobsProcess Engineering Jobs in Ashburn, VA

Process Engineering information

See Ashburn, VA salary details

$50.6K

$94.1K

$145.7K

How much do process engineering jobs pay per year?

As of Aug 8, 2026, the average yearly pay for process engineering in Ashburn, VA is $94,098.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,200.00 and $105,300.00 per year, depending on experience, location, and employer.

Are process engineers in demand?

Process engineers are in high demand across industries such as manufacturing, chemical, and energy sectors due to their role in optimizing production processes and improving efficiency. Employment growth is driven by the need for cost reduction, safety improvements, and technological advancements, with many positions requiring skills in process simulation and control systems.

What is process engineering?

Process engineering is a field of engineering focused on designing, implementing, controlling, and optimizing industrial processes, particularly in manufacturing and chemical production. Process engineers work to develop efficient systems for transforming raw materials into finished products, ensuring safety, quality, and cost-effectiveness. They apply principles from chemistry, physics, and mathematics to solve production problems and improve processes. Process engineering is essential in industries such as oil and gas, pharmaceuticals, food and beverage, and energy.

What is the difference between Process Engineering vs Chemical Engineering?

AspectProcess EngineeringChemical Engineering
Required CredentialsBachelor's in Chemical, Mechanical, or Industrial Engineering; often certifications like Six SigmaBachelor's or higher in Chemical Engineering; professional engineer (PE) license may be preferred
Work EnvironmentManufacturing plants, process facilities, industrial settingsResearch labs, chemical plants, design offices
Industry UsageFocuses on optimizing manufacturing processes and production efficiencyDesigns chemical processes, develops new chemicals, and research

Process Engineering primarily concentrates on improving and maintaining manufacturing processes within industrial settings, while Chemical Engineering involves designing chemical processes and developing new chemical products. Both roles require similar educational backgrounds and often overlap in industry applications, but their core focus areas differ.

What jobs do process engineers do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis. Their work often involves collaboration with production teams and requires knowledge of engineering principles and industry standards.

What are some common challenges faced by process engineers when implementing process improvements in a manufacturing environment?

Process engineers often encounter challenges such as resistance to change from operators and staff, integrating new technologies with legacy systems, and ensuring that improvements do not disrupt ongoing production. Balancing cost-effectiveness with quality and safety standards can also be demanding. Successful process engineers collaborate closely with cross-functional teams, provide clear communication, and use data-driven approaches to overcome these obstacles and drive continuous improvement.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (like Aspen Plus or AutoCAD), Six Sigma certification, and experience with quality management systems are often required. Strong analytical thinking, effective communication, and teamwork are essential soft skills to excel in cross-functional projects and drive continuous improvement. These skills ensure efficient production processes, cost reduction, and consistent product quality within manufacturing or industrial environments.
What are popular job titles related to Process Engineering jobs in Ashburn, VA? For Process Engineering jobs in Ashburn, VA, the most frequently searched job titles are:
What job categories do people searching Process Engineering jobs in Ashburn, VA look for? The top searched job categories for Process Engineering jobs in Ashburn, VA are:
What cities near Ashburn, VA are hiring for Process Engineering jobs? Cities near Ashburn, VA with the most Process Engineering job openings:
Process Engineering jobs near you
Infographic showing various Process Engineering job openings in Ashburn, VA as of August 2026, with employment types broken down into 1% As Needed, 64% Full Time, 22% Part Time, and 13% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $94,098 per year, or $45.2 per hour.

AI Process Integration Engineer, Senior (TS/SCI w/ Polygraph)

Praescient Analytics

Mclean, VA • On-site

$105K - $136K/yr

Full-time

Retirement, PTO

Re-posted 16 hours ago

Job description

Location: McLean, VA (On-site)
Job Type: Full-Time
Clearance Requirement: Active TS/SCI with CI Polygraph (Required)
Position Overview:
Praescient Analytics is seeking a talented and driven AI Process Integration Engineer to support a critical national security mission with the National Counter Terrorism Center (NCTC).
The AI Process Integration Engineer, Senior bridges the gap between approved, network-ready AI/ML tools and their operational use across NCTC intelligence analysis, targeting, and screening workflows. Rather than waiting for new tools, this role maximizes the mission value of existing software by redesigning workflows, configuring tools for specific use cases, and driving rapid analyst adoption.
Key Responsibilities:
AI Tool Configuration & Workflow Integration
  • Optimize Existing Tools: Evaluate approved AI/ML tools on the customer network to bridge configuration gaps and maximize underutilized capabilities.
  • Mission Customization: Configure approved tools into existing workflows for specific analyst tasks (e.g., entity triage, pattern correlation, RFI processing) without triggering new review board actions.
  • Process Redesign: Map current analytic workflows to eliminate manual bottlenecks, designing future-state processes that embed AI at high-friction points.
  • Standard Operating Procedures: Maintain before/after process documentation, SOPs, and metrics tied directly to mission outcomes.

Tool Enablement & Change Management
  • Prompt Engineering: Build mission-specific prompt libraries, template guides, and a Document Support Playbook Suite (draft assist, tradecraft review, classification checks) to make AI tools instantly usable for non-technical analysts.
  • Drive Adoption: Work alongside analysts, targeters, and mission leads to deliver hands-on demonstrations, training materials, and embedded transition support.
  • Performance Metrics: Establish KPIs tracking AI utilization, analyst productivity, and cycle-time reductions to provide leadership with data-driven evidence for scaling tools.
  • Operational Liaison: Serve as the functional bridge between technical AI/ML engineers, the analytic workforce, and program leadership.

Job Requirements & Qualifications:
  • Experience: 10+ years in AI/ML tool deployment, systems integration, or process engineering-including 5+ years supporting the IC, DoD, or Federal law enforcement.
  • Education: Bachelor's degree in Computer Science, Information Systems, Engineering, or a related field.
  • Technical Proficiency: Hands-on experience with AI/ML tool configuration, prompt engineering, workflow modeling (BPMN), and data pipelines within multi-classification networks.
  • Methodologies: Practical knowledge of Lean Six Sigma, Agile, or continuous improvement frameworks applied to intelligence environments.
  • Core Competencies: Strong analytical thinking with the ability to translate complex AI capabilities into practical mission value for non-technical users.
  • Active TS/SCI with CI Polygraph (Required)

What You Can Expect From Us:
  • Real opportunity for career growth in an environment where your achievements will be celebrated
  • Constant collaboration with numerous teams to ensure client success
  • A team that respects and embraces your ideas and expertise
  • Coworkers that are motivated by pursuing excellence, rather than the prospect of personal gain
  • A workplace dedicated to supporting and bettering public safety and government agencies

Benefits:
  • Very competitive salary based on qualifications and experience
  • Comprehensive, Company paid healthcare for you (We pay your premiums and deductibles)
  • 401(k) with company match
  • Travel & performance incentives
  • 3 weeks paid time off (plus Federal Holidays)
  • $5K annual training allowance

Praescient Analytics is a Certified Woman-Owned Small Business (WOSB) with over a decade of expertise in advanced analytics, engineering, and DevOps, specializing in transforming complex data into actionable intelligence for informed decision-making. Since 2011, we have supported over 40 organizations across diverse domains, including military intelligence operations, financial and fraud investigations, and insider threat detection.
Our team of experts-skilled in cloud computing, artificial intelligence, machine learning, data science, DevOps, and engineering-brings deep experience in solving complex challenges. With a proven track record in federal contracting, we deliver tailored, high-impact solutions designed to enhance operational efficiency, ensure mission success, and address the evolving needs of our clients. Praescient's innovative and adaptive approach makes us a trusted partner in delivering data-driven insights and technological excellence for critical missions.
Applicants selected will be subject to a government security investigation and must meet eligibility requirements for access to classified information.
US Citizenship Required
Interested Candidates: Please forward your resume to recruiting@praescientanalytics.com and please visit our website to apply online at www.praescientanalytics.applicantstack.com/x/openings.

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