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Process Engineering Jobs in Ashburn, VA (NOW HIRING)

Valspec

Process Validation Engineer

Rockville, MD

$70 - $80/hr

Provide engineering technical support for assigned process area, specifying equipment and process gaps within existing facility design. * Troubleshoot production and startup issues, partnering with ...

Micron

Lead Staff Engineer - ATE Process DIR

Manassas, VA · On-site

$103K - $134K/yr

Work with Advanced Technology Engineering leadership team and area leadership team to understand ... Partner with Process Engineering (PE), Process Integration Engineering (PIE), Manufacturing ...

Fairfax County

Process Engineer (Engineer V)

Fairfax, VA · Hybrid

$99K - $174K/yr

Performs engineering analysis, daily and long-term process monitoring, troubleshooting, and optimization to ensure efficient and compliant operations, and works closely with the operation and ...

Mondo

Signal/Image Process Engineer

Manassas, VA · On-site

$80 - $100/hr

Translate Systems Engineering and Signal Processing algorithm designs into optimized C/C code within defined processor and memory constraints. * Conduct integration activities and provide test ...

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Showing results 21-40

All JobsProcess Engineering JobsProcess Engineering Jobs in Ashburn, VA

Process Engineering information

See Ashburn, VA salary details

$50.6K

$94.1K

$145.7K

How much do process engineering jobs pay per year?

As of Aug 8, 2026, the average yearly pay for process engineering in Ashburn, VA is $94,098.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,200.00 and $105,300.00 per year, depending on experience, location, and employer.

Are process engineers in demand?

Process engineers are in high demand across industries such as manufacturing, chemical, and energy sectors due to their role in optimizing production processes and improving efficiency. Employment growth is driven by the need for cost reduction, safety improvements, and technological advancements, with many positions requiring skills in process simulation and control systems.

What is process engineering?

Process engineering is a field of engineering focused on designing, implementing, controlling, and optimizing industrial processes, particularly in manufacturing and chemical production. Process engineers work to develop efficient systems for transforming raw materials into finished products, ensuring safety, quality, and cost-effectiveness. They apply principles from chemistry, physics, and mathematics to solve production problems and improve processes. Process engineering is essential in industries such as oil and gas, pharmaceuticals, food and beverage, and energy.

What is the difference between Process Engineering vs Chemical Engineering?

AspectProcess EngineeringChemical Engineering
Required CredentialsBachelor's in Chemical, Mechanical, or Industrial Engineering; often certifications like Six SigmaBachelor's or higher in Chemical Engineering; professional engineer (PE) license may be preferred
Work EnvironmentManufacturing plants, process facilities, industrial settingsResearch labs, chemical plants, design offices
Industry UsageFocuses on optimizing manufacturing processes and production efficiencyDesigns chemical processes, develops new chemicals, and research

Process Engineering primarily concentrates on improving and maintaining manufacturing processes within industrial settings, while Chemical Engineering involves designing chemical processes and developing new chemical products. Both roles require similar educational backgrounds and often overlap in industry applications, but their core focus areas differ.

What jobs do process engineers do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis. Their work often involves collaboration with production teams and requires knowledge of engineering principles and industry standards.

What are some common challenges faced by process engineers when implementing process improvements in a manufacturing environment?

Process engineers often encounter challenges such as resistance to change from operators and staff, integrating new technologies with legacy systems, and ensuring that improvements do not disrupt ongoing production. Balancing cost-effectiveness with quality and safety standards can also be demanding. Successful process engineers collaborate closely with cross-functional teams, provide clear communication, and use data-driven approaches to overcome these obstacles and drive continuous improvement.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (like Aspen Plus or AutoCAD), Six Sigma certification, and experience with quality management systems are often required. Strong analytical thinking, effective communication, and teamwork are essential soft skills to excel in cross-functional projects and drive continuous improvement. These skills ensure efficient production processes, cost reduction, and consistent product quality within manufacturing or industrial environments.
What are popular job titles related to Process Engineering jobs in Ashburn, VA? For Process Engineering jobs in Ashburn, VA, the most frequently searched job titles are:
What job categories do people searching Process Engineering jobs in Ashburn, VA look for? The top searched job categories for Process Engineering jobs in Ashburn, VA are:
What cities near Ashburn, VA are hiring for Process Engineering jobs? Cities near Ashburn, VA with the most Process Engineering job openings:
Process Engineering jobs near you
Infographic showing various Process Engineering job openings in Ashburn, VA as of August 2026, with employment types broken down into 1% As Needed, 64% Full Time, 22% Part Time, and 13% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $94,098 per year, or $45.2 per hour.

AI Process Integration Engineer, Senior (TS/SCI w/ Polygraph)

Praescient Analytics

Mclean, VA • On-site

$105K - $136K/yr

Full-time

Re-posted 2 hours ago

Job description

Job Summary:
Praescient Analytics is seeking a talented and driven AI Process Integration Engineer to support a critical national security mission with the National Counter Terrorism Center (NCTC). The role involves bridging the gap between approved AI/ML tools and their operational use, maximizing the mission value of existing software, and driving rapid analyst adoption.
Responsibilities:
• Optimize Existing Tools: Evaluate approved AI/ML tools on the customer network to bridge configuration gaps and maximize underutilized capabilities.
• Mission Customization: Configure approved tools into existing workflows for specific analyst tasks (e.g., entity triage, pattern correlation, RFI processing) without triggering new review board actions.
• Process Redesign: Map current analytic workflows to eliminate manual bottlenecks, designing future-state processes that embed AI at high-friction points.
• Standard Operating Procedures: Maintain before/after process documentation, SOPs, and metrics tied directly to mission outcomes.
• Prompt Engineering: Build mission-specific prompt libraries, template guides, and a Document Support Playbook Suite (draft assist, tradecraft review, classification checks) to make AI tools instantly usable for non-technical analysts.
• Drive Adoption: Work alongside analysts, targeters, and mission leads to deliver hands-on demonstrations, training materials, and embedded transition support.
• Performance Metrics: Establish KPIs tracking AI utilization, analyst productivity, and cycle-time reductions to provide leadership with data-driven evidence for scaling tools.
• Operational Liaison: Serve as the functional bridge between technical AI/ML engineers, the analytic workforce, and program leadership.
Qualifications:
Required:
• Active TS/SCI with CI Polygraph (Required)
• 10+ years in AI/ML tool deployment, systems integration, or process engineering—including 5+ years supporting the IC, DoD, or Federal law enforcement.
• Bachelor’s degree in Computer Science, Information Systems, Engineering, or a related field.
• Hands-on experience with AI/ML tool configuration, prompt engineering, workflow modeling (BPMN), and data pipelines within multi-classification networks.
• Practical knowledge of Lean Six Sigma, Agile, or continuous improvement frameworks applied to intelligence environments.
• Strong analytical thinking with the ability to translate complex AI capabilities into practical mission value for non-technical users.
Company:
Software and Technology Integrator Founded in 2011, the company is headquartered in Alexandria, USA, with a team of 51-200 employees. The company is currently Growth Stage.

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