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Process Engineer Jobs in Waco, TX (NOW HIRING)

L3HHCM20

Associate, Mechanical Engineer

Waco, TX

Generate and/or process engineering change orders (ECO's) as required * Work directly with mechanical designers on CAD models and part documentation Qualifications: * To be eligible, applicants must ...

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Process Engineer information

See Waco, TX salary details

$43.9K

$81.7K

$126.5K

How much do process engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for process engineer in Waco, TX is $81,689.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,100.00 and $91,400.00 per year, depending on experience, location, and employer.

What is the work of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production workflows, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis. Strong problem-solving skills and knowledge of industry standards are essential for this role.

What are some common challenges process engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What is a process engineer?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What jobs do process engineers do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and statistical analysis. Their work often involves collaboration with production teams and requires knowledge of engineering principles and industry standards.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

More about Process Engineer jobs

What are the most commonly searched types of Process Engineer jobs in Waco, TX?

The most popular types of Process Engineer jobs in Waco, TX are:

What are popular job titles related to Process Engineer jobs in Waco, TX?

For Process Engineer jobs in Waco, TX, the most frequently searched job titles are:

What job categories do people searching Process Engineer jobs in Waco, TX look for?

The top searched job categories for Process Engineer jobs in Waco, TX are:

What cities near Waco, TX are hiring for Process Engineer jobs?

Cities near Waco, TX with the most Process Engineer job openings:

Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Waco, TX as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $81,689 per year, or $39.3 per hour.

Cold Forming Manufacturing Engineer

W. E. BULATO CO.

Woodway, TX • On-site

$65K - $84K/yr

Full-time

Posted 8 days ago

Job description

Company Description

Our client is  a company of innovators and makers. They are transforming the future of flying and driving with high-performance engineered solutions that are paired with advanced manufacturing expertise.

 

Job Description

COLD FORMING MANUFACTUIRING ENGINEER – WACO, TEXAS

 

WEBCO HR, Inc. is seeking a Cold Forming Manufacturing Engineer  for one of our clients located in the Waco, Texas.

SUMMARY:

The Advanced Manufacturing Engineer (Machining & Cold Forming) is responsible for developing, optimizing, and supporting high-volume metal manufacturing processes across multiple manufacturing sites and supplier locations. This role focuses on CNC machining, cold forming, cold heading, rolling, extrusion, and secondary operations. The position requires up to 75% travel to support plant launches, process improvements, tooling validation, and supplier development.

RESPONSIBILITIES:

 

Machining & Cold Forming Process Engineering

 

•                Develop, optimize, and validate machining and cold forming processes for high-volume production.

•                Establish process windows using DOE, SPC, and capability studies (Cp/Cpk).

•                Analyze forming loads, material flow, tool wear, and machining performance to improve quality and throughput.

•                Support on-site troubleshooting of production issues at domestic and international manufacturing locations.

Tooling & Equipment

•                Specify, design, and qualify forming dies, punches, rolls, fixtures, and machining tooling.

•                Lead on-site die verifications/tests, machine acceptance, and production ramp-ups.

•                Work directly with OEMs and tool shops to commission new equipment and debug tooling.

•                Drive tool life improvement and maintenance strategies across multiple facilities.

New Product Introduction (NPI)

•                Support NPI activities across multiple plants, including feasibility reviews and process selection.

•                Lead pilot builds, PPAP/FAI, and production launches on-site.

•                Ensure manufacturing readiness through standardized processes and documentation.

Quality & Continuous Improvement

•                Lead root cause analysis and corrective actions for machining and forming defects.

•                Implement Lean and Six Sigma methodologies to reduce scrap, variation, and downtime.

•                Standardize best practices across sites through process documentation and training.

Materials & Supplier Development

•                Partner with material suppliers on wire, bar, heat treatment, and coatings.

•                Conduct supplier process audits and capability assessments.

•                Support sourcing decisions and cost-reduction initiatives through technical expertise.

Cross-Functional Leadership

•                Provide hands-on technical support to operations, maintenance, and quality teams.

•                Train operators and engineers during launches and process changes.

Act as a technical liaison between plants, suppliers, and corporate engineering.

Qualifications

•                Bachelor’s degree in manufacturing, mechanical, or industrial engineering (or similar disciplines).

•                10+ years of experience in machining and/or cold forming environments.

•                Strong understanding of metal forming physics, machining fundamentals, and tooling.

•                Proven experience supporting production in multi-site or supplier-facing roles.

•                Willingness and ability to travel up to 75%, including extended on-site assignments.

Preferred Qualifications

•                Experience with high-volume cold heading, progressive forming, or precision machining.

•                Knowledge of steels, alloys, heat treatment, and surface coatings.

•                Experience working with global suppliers or international manufacturing plants.

•                Six Sigma Green Belt or equivalent.

75% travel required to manufacturing plants, tool shops, and supplier locations.  Remaining time split between home office and engineering documentation.


Additional Information

WEBCO HR, Inc.

www.webcohr.com

909-997-6549

WEBCO HR, Inc. is an Equal Opportunity Employer