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Process Engineer Jobs in Hackensack, NJ (NOW HIRING)

MSD

Specialist, Process Engineering (Onsite)

Rahway, NJ · On-site

The Sterile Process Engineer role at the Specialist level will leverage the individual's leadership, technical, and communication skillsets to drive the success of our clinical manufacturing facility ...

Micron

Dry Etch Process Develop Engineer

New York, NY

$107K - $182K/yr

As a Dry Etch Process Engineer you will develop, integrate, and optimize plasma etch processes that enable next-generation memory devices. You will work hands-on with etch equipment, chamber hardware ...

Micron

Dry Etch Process Develop Engineer

New York, NY

$107K - $182K/yr

As a Dry Etch Process Engineer you will develop, integrate, and optimize plasma etch processes that enable next-generation memory devices. You will work hands-on with etch equipment, chamber hardware ...

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All JobsProcess Engineer JobsProcess Engineer Jobs in Hackensack, NJ

Process Engineer information

See Hackensack, NJ salary details

$54K

$100.4K

$155.4K

How much do process engineer jobs pay per year?

As of Jul 5, 2026, the average yearly pay for process engineer in Hackensack, NJ is $100,359.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,300.00 and $112,300.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Hackensack, NJ? The most popular types of Process Engineer jobs in Hackensack, NJ are:
What are popular job titles related to Process Engineer jobs in Hackensack, NJ? For Process Engineer jobs in Hackensack, NJ, the most frequently searched job titles are:
What job categories do people searching Process Engineer jobs in Hackensack, NJ look for? The top searched job categories for Process Engineer jobs in Hackensack, NJ are:
What cities near Hackensack, NJ are hiring for Process Engineer jobs? Cities near Hackensack, NJ with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Hackensack, NJ as of June 2026, with employment types broken down into 1% Locum Tenens, 92% Full Time, 5% Part Time, and 2% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $100,359 per year, or $48.2 per hour.

Senior Engineer - Process-Chemaid Lab/QC Salaried Indirect

KDC One Knowlton

Saddle Brook, NJ • On-site

$109K - $141K/yr

Full-time

Posted 20 days ago

Job description

KDC is a network of best-in-class custom formulators and manufacturers of color cosmetics, skincare, haircare, bath & body, fragrance, deodorant, home, health, industrial, and auto care products. KDC delivers high-touch innovation, operational excellence, and speed to market to well-known and emerging beauty, personal, and specialty companies from coast to coast. KDC has its head office in Longueuil, Québec. In addition, KDC has 10 operating facilities located throughout North America. Altogether, the company employs nearly 4,800 talented and dedicated employees in North America.
Job Title: Senior Process Engineer
Functional Reporting: Manager - Process Engineering
Department: Process Engineering
Summary
The Senior Process Engineer provides technical leadership for the development, scale-up, optimization, and continuous improvement of manufacturing and assembly processes for new and existing cosmetic products. This role serves as a subject matter expert for process design, technology transfer, equipment evaluation, and operational excellence initiatives. The Senior Process Engineer leads complex projects, mentors junior engineers, and collaborates cross-functionally to ensure safe, efficient, GMP-compliant, and cost-effective manufacturing operations while supporting business growth and innovation.
Essential Duties and Responsibilities
  • Lead technical evaluation of new product opportunities, customer requirements, and manufacturing feasibility assessments, including equipment capability, capacity analysis, process risk identification, and commercialization strategy.
  • Serve as the primary technical lead for new product introductions, ensuring successful implementation from development through commercial production.
  • Lead customer technical transfers, process validations, and scale-up activities, ensuring alignment between customer specifications and manufacturing capabilities.
  • Evaluate manufacturing processes and identify opportunities for process optimization, automation, productivity improvements, and cost reduction.
  • Partner with Process Engineering Manager and Engineering leadership to define capital expenditure (CAPEX) requirements, justify investments, and support equipment selection, installation, commissioning, and qualification activities.
  • Design, execute, and oversee pilot batches, process trials, and validation studies; analyze results and prepare technical reports with recommendations for implementation.
  • Provide technical leadership during process troubleshooting activities, utilizing root cause analysis and data-driven methodologies to resolve complex manufacturing challenges.
  • Lead continuous improvement initiatives focused on yield enhancement, waste reduction, cycle time improvement, labor efficiency, equipment reliability, and overall operational effectiveness.
  • Collaborate with Quality, Production, R&D, Supply Chain, and Engineering teams to ensure robust manufacturing processes and successful project execution.
  • Develop, review, and approve manufacturing, filling, and assembly specifications, procedures, and process documentation in compliance with cosmetic GMP requirements.
  • Support process validation protocols, change control activities, risk assessments, and investigations related to manufacturing processes.
  • Monitor process performance through data analysis, statistical tools, and key performance indicators (KPIs); recommend and implement corrective and preventive actions.
  • Assist in maintaining formula management systems, ERP/MES systems, and manufacturing master data to ensure process accuracy and consistency.
  • Mentor and provide technical guidance to Process Engineers, Engineering Technicians, and cross-functional team members.
  • Maintain advanced knowledge of batching, mixing, filling, packaging, and assembly technologies applicable to cosmetic and personal care manufacturing.
  • Support regulatory, customer, and internal audits as a technical representative for manufacturing processes.
  • Ensure compliance with all safety policies and actively promote a culture of safety and continuous improvement.
  • Perform other duties as assigned.

Knowledge, Skills, and Abilities
  • Bachelor's degree in chemical engineering, Mechanical Engineering, Industrial Engineering, Chemistry, or related technical field required.
  • Minimum seven (7) years of manufacturing engineering experience, preferably within cosmetic, personal care, pharmaceutical, food, or other GMP-regulated industries.
  • Minimum five (5) years of direct process engineering experience with demonstrated success leading technical projects and process improvement initiatives.
  • Strong knowledge of cosmetic Good Manufacturing Practices (GMPs); experience in regulated manufacturing environments required.
  • Proven experience with process scale-up, technology transfer, validation, and commercialization of new products.
  • Experience evaluating and implementing capital equipment projects and manufacturing technologies.
  • Advanced analytical, troubleshooting, and root cause analysis skills.
  • Strong understanding of manufacturing processes including mixing, filling, packaging, and assembly operations.
  • Experience with Lean Manufacturing, Six Sigma, statistical process control, or continuous improvement methodologies preferred.
  • Excellent project management, organizational, and leadership skills.
  • Ability to manage multiple complex projects and priorities simultaneously.
  • Strong written and verbal communication skills with the ability to present technical information to customers, leadership, and cross-functional teams.
  • Proficiency in Microsoft Office applications; experience with ERP, MES, or manufacturing execution systems preferred.
  • Demonstrated ability to mentor junior engineers and influence cross-functional teams.

Working Conditions and Physical Demands
This Job Description is not intended to be an all-encompassing list of responsibilities, skills, efforts, or working conditions associated with this position. It is intended to be a guideline reflecting the essential job functions.
KDC-ONE is an equal opportunity employer and does not discriminate on the basis of race, religion, color, national origin, age, sex, gender, disability or any other characteristic protected by law. I understand that employment with KDC-ONE Company is at-will, meaning that I or KDC-ONE Company may terminate my employment at any time, or for any reason consistent with applicable state or federal law. I understand that KDC-One requires the successful completion of a drug and/or alcohol test as a condition of employment.

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