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Process Engineer Jobs in Fremont, OH (NOW HIRING)

Engineer, Sr. Process Design The Process Design Engineer provides process engineering design and project support for multidisciplinary projects across all units within the refinery; managing project ...

New

Staff Engineer, Process Design The Process Design Engineer in the Technical team will provide technical expertise to enable optimum process design in support of the capital project program that will ...

This position reports to the Process Engineer/Hiring Manager About You: * Possess 3-5 years of experience in troubleshooting injection molding * Demonstrate a working knowledge of decoupled molding ...

Engineer, APC The Advanced Process Control (APC) Engineer will work closely with existing APC team members, and the Operations and Technical departments to support the refinery's control system ...

Engineer, APC

Oregon, OH · On-site

$80 - $100/hr

R03156Engineer, APCThe Advanced Process Control (APC) Engineer will work closely with existing APC team members, and the Operations and Technical departments to support the refinery's control system ...

Functions Support project launch strategy Assist production in trouble-shooting Fill-in for supervisors as needed Assist engineering in implementations of new process or revised process changes ...

Showing results 41-60

Process Engineer information

See Fremont, OH salary details

$47.6K

$88.5K

$137K

How much do process engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for process engineer in Fremont, OH is $88,455.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,600.00 and $99,000.00 per year, depending on experience, location, and employer.

What is a process engineer?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What are some common challenges process engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What jobs can a process engineer do?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They work in industries such as chemical, pharmaceutical, food, and automotive, often using tools like process simulation software and requiring knowledge of quality standards and safety regulations.

What cities near Fremont, OH are hiring for Process Engineer jobs?

Cities near Fremont, OH with the most Process Engineer job openings:

Infographic showing various Process Engineer job openings in Fremont, OH as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 17% Part Time, 3% Contract, and 1% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $88,455 per year, or $42.5 per hour.

Engineer, Sr. Process Design

PBF Energy

Oregon, OH • On-site

$125 - $150/hr

Other

Posted 3 days ago

New


PBF Energy rating

8.0

Company rating: 8.0 out of 10

Based on 18 frontline employees who took The Breakroom Quiz


Job description

Engineer, Sr. Process Design

The Process Design Engineer provides process engineering design and project support for multidisciplinary projects across all units within the refinery; managing project concepts from inception to capital funding approval and through commissioning. As a member of the Process Engineering team, the Process Design Engineer supports the Capital Projects group in developing and guiding process and project design. Additionally, this role will own the sites relief valve and flare system programs, including the sizing, validation and mitigation plans. Other duties may include supporting unit troubleshooting, identifying and implementing process improvements, supporting site safety and environmental groups, and may assume additional process engineering responsibilities as needed.


RESPONSIBILITIES

  • 1. Project Development: Support the Project Team with project engineering requirements, including process design input, technical reviews, scope definition, and alignment with engineering standards and best practices. Identify and evaluate capital and optimization projects aligned with safety, environmental, and economic goals and standards. Collaborate with business team, technical, and project teams resources to advance initiatives. Issue Requests for Proposals to outside companies in support of completing process engineering studies. Evaluate proposals and manage studies conducted by outside engineering firms.

  • 2. Relief Valve and Flare system: Act as owner and SME for site’s relief valve and flare systems. Preforming all required calculations to support day-to-day operation as well as project development. Maintain the refinery PSV database, relief scenarios, calculations, documentation, and inspection/maintenance requirements. Perform relief valve sizing, relief system calculations, and maintain the PSPPM database. Develop and implement mitigation plans for PSV maintenance and inspection.

  • 3. Process Design, Engineering & Optimization: Perform equipment sizing and specification (pumps, heat exchangers, columns, reactors, piping, etc.). Evaluate existing processes for performance improvements, yield enhancement, energy efficiency, and operating cost reductions. Support Front-End Engineering Design (FEED) and detailed engineering phases. Develop and optimize process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and heat and material balances.

  • 4. Standards Compliance & Process Safety Review project designs addressing process design, safety, environmental compliance, reliability, operability, constructability, and cost estimation. Ensure project development complies with PBF’s capital project best practices, industry design standards, and site-specific requirements. Demonstrate knowledge of all safety, health and environmental issues that impact the refinery and personnel to ensure the project design considers safety and environmental potential impacts. Adhere to all applicable legislation, regulations, codes, and standards. Take action to address safety/environmental concerns and mitigate risks. Share results of safety/environmental impact assessments with decision-makers. Support the Process Hazards Analysis process for new projects and Unit Revalidations.

  • 5. Execution Support & Field Coordination Support project commissioning and startup including equipment inspection, operating procedure updates and development, training, startup assistance and project post-audit.

  • 6. Collaboration, Mentoring & Knowledge Sharing Mentor process engineers in areas of expertise Collaborate with operations, maintenance, reliability, safety, and environmental teams to ensure effective and compliant process designs. Collaborates with the Process Engineering Leads as needed to support technical tasks. Participate in PBF corporate and/or TRC special project teams, initiatives and Turnarounds as assigned.

  • 7. Digital Tools & Communication Utilize digital tools (e.g., PI System, Seeq, HYSYS) for process troubleshooting, and optimization. Support and contribute to process modeling efforts, collaborating with the process engineering team to optimize and troubleshoot refinery operations. Prepare technical reports, documentation, and presentations to communicate project progress and recommendations. Utilize Aspen HYSYS (and other applicable simulation tools) to develop, tune, and maintain rigorous process models that enable unit optimization, troubleshooting, constraint identification, debottlenecking, evaluation of operational changes and capital projects, including support for design basis development and engineering studies.


JOB QUALIFICATIONS

  • B.S. in Chemical Engineering.

  • 5+ years of relevant petro chemical experience required, with some process design experience preferred.

  • Project development experience in a refinery and/or chemical plant environment is required.

  • Experience in using HYSYS or other process design software required.

  • PSPPM or other PSV sizing software experience preferred.

  • Demonstrated ability to lead multidisciplinary reviews and mentor junior engineers

  • Must have excellent verbal and written communication skills.

  • Capable of interfacing with multiple departments to drive and steward common goals.

  • Must be self-motivated, results oriented and schedule driven.


PBF Energy is an equal opportunity employer. We are committed to creating a diverse, inclusive environment. All qualified applicants will receive consideration for employment without regard to race, color, religious creed, sex, gender, gender identity or expression, sexual orientation, reproductive health decision making, national origin, ancestry, genetic information, physical or mental disability, medical condition, marital status, age, veteran and military status, or any other status protected by applicable law.


We are committed to providing reasonable accommodation as required by law.


#LI-KW1 Welcome to PBF Energy (NYSE: PBF), one of the largest independent petroleum refiners and suppliers of unbranded transportation fuels, heating oil, petrochemical feedstocks, lubricants and other petroleum products in the United States. Our subsidiaries own and operate refineries located in Chalmette, Louisiana; Delaware City, Delaware; Paulsboro, New Jersey, Toledo, Ohio, and Torrance, California. PBF Energy is also the general partner of PBF Logistics LP (NYSE: PBFX), a fee-based, growth-oriented master limited partnership formed to own or lease, operate, develop and acquire crude oil and refined petroleum products, terminals, pipelines, storage facilities and similar logistics assets. For more information on our companies, please visit our websites at http://www.pbfenergy.com/ or http://www.pbflogistics.com/

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