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Process Engineer Consulting Jobs in Chicago, IL (NOW HIRING)

Experience managing contractors, vendors, and engineering consultants is preferred. * Familiarity with process safety, MOC, risk assessment, and industrial safety practices is preferred. * Experience ...

Experience managing contractors, vendors, and engineering consultants is preferred. * Familiarity with process safety, MOC, risk assessment, and industrial safety practices is preferred. * Experience ...

This involves consultation with those responsible for product design, product creation, and maintaining current products. Process Engineers are involved with all aspects of the manufacturing ...

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

This involves consultation with those responsible for product design, product creation, and maintaining current products. Process Engineers are involved with all aspects of the manufacturing ...

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

This involves consultation with those responsible for product design, product creation, and maintaining current products. Process Engineers are involved with all aspects of the manufacturing ...

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing ... When you join Design Group as a Sr. Process Engineer, you are joining a team that will challenge ...

Sr. Process Engineer

Oak Brook, IL

$105K - $135K/yr

Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing ... When you join Design Group as a Sr. Process Engineer, you are joining a team that will challenge ...

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing ... When you join Design Group as a Sr. Process Engineer, you are joining a team that will challenge ...

The individual must also interact with vendors, sub-contractors and consultants on a routine basis ... Pharmaceutical process development/ manufacturing experience preferred. * Expertise in ...

Chemical Process Engineer

Chicago, IL · On-site

$75 - $105/hr

Join a team of professionals that delivers professional consulting services mainly for the ... Your Impact * Assist with performing basic professional process engineering work related to a wide ...

Summary: The Process Engineer I will provide support in optimizing productivity and sustainability of battery production through high level of technical knowledge while ensuring stable mass ...

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Showing results 1-20

Process Engineer Consulting information

See Chicago, IL salary details

$51K

$94.8K

$146.8K

How much do process engineer consulting jobs pay per year?

As of Aug 31, 2026, the average yearly pay for process engineer consulting in Chicago, IL is $94,792.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,700.00 and $106,100.00 per year, depending on experience, location, and employer.

What is a process engineer consulting?

A Process Engineer Consulting is a professional who provides expert advice and solutions to organizations seeking to optimize their manufacturing or business processes. They analyze current workflows, identify inefficiencies, and recommend improvements to increase productivity, quality, and cost-effectiveness. Process engineering consultants often work across various industries, such as manufacturing, chemical, pharmaceutical, and energy, to implement best practices and technological advancements. Their role may also include training staff and ensuring that changes comply with safety and regulatory standards.

How does a process engineer consulting role typically collaborate with clients and cross-functional teams during a project?

In a Process Engineer Consulting role, you’ll work closely with client stakeholders and internal teams such as project managers, data analysts, and subject matter experts. Collaboration often involves conducting site visits, leading workshops, and facilitating discussions to understand current processes and identify improvement opportunities. You’ll be responsible for presenting findings, recommending process enhancements, and supporting the implementation phase while ensuring all parties are aligned with project goals. Effective communication and teamwork are key, as you’ll need to translate technical insights into actionable solutions for both technical and non-technical audiences.

What are the key skills and qualifications needed to thrive as a process engineer consultant, and why are they important?

To thrive as a Process Engineer Consultant, you need a strong background in chemical or industrial engineering, process optimization, and problem-solving, typically supported by a relevant engineering degree. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and data analysis tools is highly valued. Exceptional communication, project management, and analytical thinking skills help you work effectively with clients and cross-functional teams. These competencies are crucial for delivering efficient, innovative solutions that drive operational improvements for client organizations.

What is the difference between Process Engineer Consulting vs Process Engineer?

AspectProcess Engineer ConsultingProcess Engineer
CredentialsBachelor's or Master's in Engineering, certifications like Six Sigma often preferredBachelor's or Master's in Engineering, certifications like Six Sigma often preferred
Work EnvironmentProject-based, client sites, consulting firmsManufacturing plants, production facilities, corporate offices
Employer & IndustryConsulting firms, engineering services, diverse industriesManufacturing companies, process industries, chemical, food, pharmaceuticals

Process Engineer Consulting focuses on providing expert advice and project-based solutions to clients across various industries, often working at client sites. In contrast, Process Engineers typically work within manufacturing facilities to optimize processes and ensure production efficiency. Both roles require similar technical skills and certifications but differ mainly in work setting and employment type.

Are process engineers in high demand?

Process engineers are in high demand across industries such as manufacturing, chemical, and energy sectors due to their role in optimizing production and improving efficiency. The demand is driven by the need for continuous process improvements, safety standards, and technological advancements, often requiring skills in process simulation and control systems. Job prospects are generally strong, especially for those with experience and relevant certifications.

What cities near Chicago, IL are hiring for Process Engineer Consulting jobs?

Cities near Chicago, IL with the most Process Engineer Consulting job openings:

Infographic showing various Process Engineer Consulting job openings in Chicago, IL as of July 2026, with employment types broken down into 100% Full Time. Highlights an 50% In-person, and 50% Hybrid job distribution, with an average salary of $94,792 per year, or $45.6 per hour.

Project & Process Engineer

Chicago, IL • On-site

Amp Americas
Biomass Electric Power Generation • 51 - 200 employees

Full-time

Medical, Dental, Vision, Life, PTO

Posted 4 days ago


Job description

About Amp Americas

Founded in 2011, Amp Americas builds, manages, operates and maintains RNG production facilities that convert dairy waste into carbon-negative hydrogen, renewable transportation fuel and power. The vertically-integrated company leverages over a decade of unique expertise and specialized experience in carbon-negative fuel development, operations, services and marketing to deliver comprehensive, turn-key solutions that address greenhouse gas emissions and seek to improve air, land and water quality. Visit ampamericas.com.

Position Summary

The Project & Process Engineer combines process engineering, continuous improvement, and project execution. The long-term focus of the position will be to identify, develop, and implement opportunities that improve theperformance, reliability, efficiency, safety, and economicsof our biogas facilities. At the same time, the engineer will be responsible for deliveringsmall modifications, improvement projects, and selected capital projectsfrom concept through commissioning.

This is an ideal position for an engineer who enjoys moving between the plant floor and engineering office, identifying practical problems, developing solutions, and making sure those solutions are successfully implemented.

Key Responsibilities

Continuous Improvement & Process Engineering

  • Identify opportunities to improve plantprocess performance, energy efficiency, reliability, uptime, operating costs, and environmental performance.
  • Analyze operational data, process performance, equipment behavior, and recurring plant issues to identify improvement opportunities.
  • Develop and evaluate improvement concepts, including technical feasibility, expected benefits, risks, and estimated cost.
  • Lead or support root-cause analysis of process and operational problems.
  • Develop process calculations, mass and energy balances, equipment sizing, process descriptions, and technical specifications as required.
  • Work closely with operations and maintenance teams to identify practical improvements and ensure solutions address the underlying operational need.
  • Establish and track KPIs to demonstrate the impact of implemented improvements.
  • Maintain an improvement pipeline and help prioritize opportunities based on value, risk, and ease of implementation.

 

Project Development & Execution

  • Lead the execution ofsmall modifications and improvement projects, from initial scope definition through commissioning and closeout.
  • Translate operational needs into clear project scopes, budgets, schedules, and execution plans.
  • Coordinate engineering, procurement, contractors, vendors, operations, and maintenance resources.
  • Develop or manage engineering deliverables including PFDs, P&IDs, equipment specifications, layouts, calculations, and technical documentation.
  • Support equipment and vendor selection and manage technical interfaces with suppliers.
  • Manage project cost, schedule, scope, quality, and safety.
  • Participate in construction, installation, commissioning, startup, and performance verification.
  • Ensure completed projects are properly documented and handed over to operations and maintenance.

 

Biogas Plant & Technical Support

  • Develop a strong understanding of the company's biogas processes, technologies, equipment, and operating philosophy.
  • Provide technical support to operating facilities and development projects.
  • Troubleshoot process and equipment issues and develop practical corrective actions.
  • Support process safety reviews, management of change, HAZOP/HAZID activities, and other risk-management processes.
  • Identify opportunities for standardization and replication of successful improvements across the company's biogas portfolio.

Required Qualifications

  • Bachelor's degree inChemical Engineering, Mechanical Engineering, Environmental Engineering, or a related engineering discipline.
  • Approximately3-8 years of relevant engineering or project experience, preferably in biogas, anaerobic digestion, wastewater, renewable energy, chemical processing, industrial utilities, or a similar process industry.
  • Experience taking projects fromconcept through implementation and commissioning.
  • Strong process engineering fundamentals, including ability to perform engineering calculations and evaluate process alternatives.
  • Experience working withPFDs, P&IDs, equipment specifications, and engineering documentation.
  • Demonstrated ability to troubleshoot operational problems and develop practical engineering solutions.
  • Experience managing contractors, vendors, and engineering consultants is preferred.
  • Familiarity with process safety, MOC, risk assessment, and industrial safety practices is preferred.
  • Experience with biogas, anaerobic digestion, gas treatment/upgrading, CHP, digestate handling, or related technologies is a strong advantage.

What We Offer

  • Compensation package commensurate with experience including relocation assistance (if applicable), and significant productivity pay and equity.
  • Comprehensive benefits package including health, dental, vision, disability, and life insurance.
  • Paid time off and paid company holidays
  • Opportunity to build upon your career in a company on the cutting edge of the RNG industry.

Disclaimer: This job description is not intended to be a comprehensive list of the duties and responsibilities of the position, and the duties and responsibilities may change without notice. AMP is an Equal Opportunity Employer and is committed to excellence through diversity.