ZipRecruiter

Log In

1

Process Engineer Consulting Jobs in Texas (NOW HIRING)

Northstar Energy Services

Process Engineer

Houston, TX · On-site

About this Role NorthStar Energy Services is seeking an experienced Process Engineer to join our Professional Engineering Consulting team. This role supports energy and industrial projects across oil ...

Quanta Services

Process Engineer

Houston, TX

NorthStar Energy Services is seeking an experienced Process Engineer to join our Professional Engineering Consulting team. This role supports energy and industrial projects across oil & gas ...

Northstar Energy Services

Process Engineer

Houston, TX · On-site

About this Role NorthStar Energy Services is seeking an experienced Process Engineer to join our Professional Engineering Consulting team. This role supports energy and industrial projects across oil ...

SLB

Hydrometallurgical Process Engineer

Sugar Land, TX · On-site

Previous experience at an engineering consulting firm, technology provider or owner's engineering team Previous experience with Process simulations, P&IDs, BFD, PFDs, , Heat and Material Balance ...

SLB

Hydrometallurgical Process Engineer

Sugar Land, TX · On-site

Previous experience at an engineering consulting firm, technology provider or owner's engineering team. * Previous experience with Process simulations, P&IDs, BFD, PFDs, , Heat and Material Balance ...

Wood Plc

Process Engineer

Houston, TX · On-site

Overview / Responsibilities Wood is currently recruiting for a Process Engineer in the oil and gas ... We provide consulting, projects and operations solutions in more than 60 countries, employing ...

Wood Plc

Process Engineer

Bishop, TX

Overview / Responsibilities Wood is currently searching for a Process Engineer with experience in ... We provide consulting, projects and operations solutions in more than 60 countries, employing ...

VVater

Process Engineer - Water

Austin, TX · On-site

... consulting firms, industrial process engineers, and end users Develop technical proposals, design narratives, and process write-ups that win deals Represent VVater technically in RFP responses, pilot ...

VVater

Process Engineer - Water

Austin, TX

... consulting firms, industrial process engineers, and end users Develop technical proposals, design narratives, and process write-ups that win deals Represent VVater technically in RFP responses, pilot ...

next page

Showing results 1-20

All JobsProcess Engineer Consulting JobsProcess Engineer Consulting Jobs in Texas

Process Engineer Consulting information

What is a process engineer consulting?

A Process Engineer Consulting is a professional who provides expert advice and solutions to organizations seeking to optimize their manufacturing or business processes. They analyze current workflows, identify inefficiencies, and recommend improvements to increase productivity, quality, and cost-effectiveness. Process engineering consultants often work across various industries, such as manufacturing, chemical, pharmaceutical, and energy, to implement best practices and technological advancements. Their role may also include training staff and ensuring that changes comply with safety and regulatory standards.

How does a process engineer consulting role typically collaborate with clients and cross-functional teams during a project?

In a Process Engineer Consulting role, you’ll work closely with client stakeholders and internal teams such as project managers, data analysts, and subject matter experts. Collaboration often involves conducting site visits, leading workshops, and facilitating discussions to understand current processes and identify improvement opportunities. You’ll be responsible for presenting findings, recommending process enhancements, and supporting the implementation phase while ensuring all parties are aligned with project goals. Effective communication and teamwork are key, as you’ll need to translate technical insights into actionable solutions for both technical and non-technical audiences.

What are the key skills and qualifications needed to thrive as a process engineer consultant, and why are they important?

To thrive as a Process Engineer Consultant, you need a strong background in chemical or industrial engineering, process optimization, and problem-solving, typically supported by a relevant engineering degree. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and data analysis tools is highly valued. Exceptional communication, project management, and analytical thinking skills help you work effectively with clients and cross-functional teams. These competencies are crucial for delivering efficient, innovative solutions that drive operational improvements for client organizations.

What is the difference between Process Engineer Consulting vs Process Engineer?

AspectProcess Engineer ConsultingProcess Engineer
CredentialsBachelor's or Master's in Engineering, certifications like Six Sigma often preferredBachelor's or Master's in Engineering, certifications like Six Sigma often preferred
Work EnvironmentProject-based, client sites, consulting firmsManufacturing plants, production facilities, corporate offices
Employer & IndustryConsulting firms, engineering services, diverse industriesManufacturing companies, process industries, chemical, food, pharmaceuticals

Process Engineer Consulting focuses on providing expert advice and project-based solutions to clients across various industries, often working at client sites. In contrast, Process Engineers typically work within manufacturing facilities to optimize processes and ensure production efficiency. Both roles require similar technical skills and certifications but differ mainly in work setting and employment type.

Are process engineers in high demand?

Process engineers are in high demand across industries such as manufacturing, chemical, and energy sectors due to their role in optimizing production and improving efficiency. The demand is driven by the need for continuous process improvements, safety standards, and technological advancements, often requiring skills in process simulation and control systems. Job prospects are generally strong, especially for those with experience and relevant certifications.

What cities in Texas are hiring for Process Engineer Consulting jobs?

Cities in Texas with the most Process Engineer Consulting job openings:

Process Engineer Consulting jobs near you
Infographic showing various Process Engineer Consulting job openings in Texas as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.

Senior Process Engineer

Melland Consulting, LLC

Houston, TX • On-site

$90 - $120/hr

Other

Medical, Dental, Vision, Retirement, PTO

Posted 25 days ago

Job description

Senior Process Engineer – Cryogenic NGL Recovery Specialist

Company: Melland Engineering & Consulting
Location: Houston, TX (In Office, 25% travel to West Texas required)
Employment Type: Full-Time
Experience Level: 5-10 years
Salary: Commensurate with Experience

Position Summary

We are seeking a Senior Process Engineer with deep, hands-on experience in Cryogenic NGL recovery and natural gas processing facilities. This role requires strong operational and engineering expertise in cryogenic gas plants, with ownership of troubleshooting, optimization, and debottlenecking of NGL recovery systems.

The ideal candidate will act as a technical authority for cryogenic gas processing performance, driving improvements in recovery efficiency, reliability, and plant throughput.

Must-Have Experience
  • Direct experience with Cryogenic NGL recovery plants (required)
  • Strong background in natural gas processing, turboexpander systems, or cryogenic gas fractionation
  • Proven experience in plant troubleshooting, optimization, and debottlenecking
  • Hands-on experience with Aspen HYSYS and/or UniSim
  • Strong understanding of:
    • Heat & material balances
    • Refrigeration cycles
    • Gas separation processes
Key ResponsibilitiesCryogenic Process Engineering
  • Develop and validate process deliverables including:
    • PFDs and P&IDs
    • Heat & material balances
    • Hydraulic and equipment sizing calculations
    • Process datasheets and operating cases
  • Perform process simulation and performance modeling using Aspen HYSYS / UniSim
  • Analyze cryogenic system behavior including turboexpander and JT valve performance
  • Lead troubleshooting of cryogenic NGL recovery units and gas processing facilities
  • Identify opportunities to improve:
    • NGL recovery efficiency
    • Plant throughput and reliability
    • Energy and refrigeration system performance
  • Support commissioning, startup, and stabilization of cryogenic plants
  • Work directly with operations to resolve performance issues in real time
Technical Leadership
  • Serve as technical authority for cryogenic process design and plant performance
  • Review engineering deliverables for accuracy, operability, and process integrity
  • Provide technical guidance to junior engineers and multidisciplinary teams
  • Ensure process design intent is maintained across engineering disciplines
Project Execution & Coordination
  • Manage multiple complex cryogenic and gas processing projects simultaneously
  • Coordinate across mechanical, instrumentation, and operations teams
  • Ensure alignment of scope, schedule, cost, and technical objectives
  • Communicate with project managers, clients, and field operations teams
Standards, Quality & Continuous Improvement
  • Apply and improve engineering standards for gas processing and cryogenic systems
  • Ensure compliance with engineering codes and company quality systems
  • Drive continuous improvement initiatives focused on plant performance
  • Communicate technical findings and recommendations to leadership
Client & Field Interface
  • Interface directly with clients and operating teams to understand plant constraints
  • Translate operational issues into engineering solutions
  • Support business development and technical discussions when required
Ideal Candidate Profile
  • Senior-level process engineer with strong cryogenic gas plant experience
  • Strong field exposure in gas processing operations
  • Skilled in troubleshooting and improving live plant performance
  • Comfortable bridging operations and engineering teams
  • Strong communicator with operators, engineers, and clients
What We Offer
  • Competitive salary based on experience and qualifications.
  • Comprehensive benefits package, including health, dental, and vision insurance, 401(k), and paid time off.
  • Opportunities for professional growth and development in the natural gas industry.
  • A collaborative and innovative work environment with exposure to cutting-edge projects.
  • Support for new graduates through mentorship and hands-on training.

Melland Engineering & Consulting is an equal opportunity employer.

#J-18808-Ljbffr

Apply