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Process Development Scientist Jobs in Houston, TX

Aramco

Sr. Synthetic Fuels Lab Scientist

Houston, TX · On-site

$87K - $119K/yr

The role involves a combined of scientific research, process development, and engineering activities, including hands-on work with pilot and demonstration systems. The ideal candidate will possess a ...

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Process Development Scientist information

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How much do process development scientist jobs pay per hour?

As of Jun 16, 2026, the average hourly pay for process development scientist in Houston, TX is $36.92, according to ZipRecruiter salary data. Most workers in this role earn between $27.07 and $44.09 per hour, depending on experience, location, and employer.

What are some typical challenges faced by Process Development Scientists when scaling up from lab experiments to full production?

Process Development Scientists often encounter challenges when transitioning processes from the laboratory to large-scale production. These can include maintaining product quality and consistency, optimizing yields, and ensuring that processes are cost-effective at scale. Addressing equipment differences, process variability, and regulatory compliance are also common hurdles. Collaboration with engineers, manufacturing teams, and quality assurance professionals is essential to successfully navigate these challenges and achieve scalable, robust processes.

How much does a process scientist make?

A process development scientist typically earns between $70,000 and $120,000 annually, depending on experience, education, and location. Entry-level positions may start lower, while experienced scientists with specialized skills or certifications can earn higher salaries, especially in biotech or pharmaceutical industries.

What jobs will be left by 2030?

By 2030, roles like Process Development Scientists are expected to remain in demand due to ongoing advancements in biotechnology and manufacturing. However, automation and AI may reduce certain repetitive tasks, emphasizing the importance of skills in data analysis, programming, and laboratory techniques to stay relevant in the field.

What is a Process Development Scientist?

A Process Development Scientist is a professional who designs, develops, and optimizes processes for manufacturing products, typically in industries like pharmaceuticals, biotechnology, or chemicals. Their work involves scaling up laboratory procedures to full production, improving efficiency, ensuring quality, and meeting regulatory standards. They collaborate with research, engineering, and manufacturing teams to implement new processes or refine existing ones. Process Development Scientists play a critical role in bringing new products from the research phase to commercial production while maintaining safety and compliance.

What does a process development scientist do?

A process development scientist designs, optimizes, and scales up manufacturing processes for products such as pharmaceuticals or chemicals. They analyze data, troubleshoot issues, and collaborate with cross-functional teams to ensure processes meet quality and regulatory standards, often using tools like statistical software and lab equipment. Their work supports efficient production and product consistency.

How much does a process development scientist make?

In California, a process development scientist typically earns an average salary ranging from $80,000 to $120,000 annually, depending on experience, education, and the industry sector. Salaries may also include benefits such as health insurance and bonuses, with higher compensation often associated with advanced skills in bioprocessing, analytical techniques, and regulatory knowledge.

What are the key skills and qualifications needed to thrive as a Process Development Scientist, and why are they important?

To thrive as a Process Development Scientist, you need a background in chemistry, biochemistry, or chemical engineering, supported by at least a bachelor’s (often master’s or PhD) degree and experience in laboratory research. Familiarity with analytical instrumentation (such as HPLC, GC, and mass spectrometry), process modeling software, and relevant regulatory standards is crucial. Strong problem-solving, collaboration, and communication skills help drive innovation and coordinate with cross-functional teams. These skills ensure the efficient development and scale-up of robust, safe, and cost-effective processes in pharmaceutical, biotech, or chemical manufacturing environments.
What are the most commonly searched types of Process Development Scientist jobs in Houston, TX? The most popular types of Process Development Scientist jobs in Houston, TX are:
What are popular job titles related to Process Development Scientist jobs in Houston, TX? For Process Development Scientist jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Process Development Scientist jobs in Houston, TX look for? The top searched job categories for Process Development Scientist jobs in Houston, TX are:
What cities near Houston, TX are hiring for Process Development Scientist jobs? Cities near Houston, TX with the most Process Development Scientist job openings:
Process Development Scientist jobs near you
Sr. Synthetic Fuel Lab Scientist (1846)

Sr. Synthetic Fuel Lab Scientist (1846)

Aramco Services Company

Houston, TX • On-site

$87K - $119K/yr

Full-time

Posted 25 days ago

Job description

OVERVIEW:
Aramco Americas is establishing a state-of-the-art research center in Houston dedicated to advancing CO₂ capture, low-carbon liquid fuels and chemicals, renewable energy, and energy storage solutions, as well as artificial intelligence applications in the energy sector. The center's mission is to transform early-stage, low-TRL research into mid-level technologies (TRL 5-7), bridging the gap between fundamental discovery and practical deployment.
SCOPE:
Aramco Americas is seeking senior synthetic fuels Scientist with deep expertise in catalytic reactor design, testing, and process development to lead interdisciplinary research initiatives advancing low-carbon synthetic fuels and CO2 conversion technologies. The role will focus on the design, construction, and operation of catalytic reactors and test units to evaluate novel catalysts and reaction pathways for e-fuels and synthetic liquid fuel productions under industrially relevant conditions. Key responsibilities include developing and optimizing catalytic reactor systems, designing experimental protocols to generate kinetic, selectivity, heat and mass transfer, and catalyst stability data, and translating experimental results into saleable process concepts. The position will work closely with materials and engineering teams to integrate catalytic reactor performance into process designs suitable for deployment across Aramco's global operations and affiliate networks. The role encompasses scientific research, process and reactor development, and engineering activities, including hands-on work with bench-, pilot- and demonstration-scale systems. The ideal candidate will possess a strong technical background in heterogeneous catalysis, catalytic reactor engineering, process development, complemented by demonstrated experience leading multidisciplinary projects and advancing technologies from reactor design testing through pilot validation and implementation.
PRINCIPAL DUTIES:
  • Propose and develop novel pathways to produce low-carbon fuels by valorizing low value streams, co-feeding of renewable resources or e-fuels production.
  • Lead projects and project team to pilot and demonstrate low-carbon fuel technologies.
  • Conduct periodic gate review meetings which involves aligning with proponents and Aramco/affiliates engineering.
  • Formulate objectives, technical scope and requirements for technology demonstration
  • Determine the development steps, deliverables, and milestones.
  • Estimate the development schedule, resources, and costs.
  • Support and/or conduct pre-FEED (DBSP) level engineering studies.
  • Support/lead detailed engineering, construction, start up, and operation of demonstration systems.
  • Oversee testing and analyze testing results
  • Write technical reports of investigations and publications, reviews existing patents.
  • Mentor junior staff
  • Provide and manage a safe, accident-free laboratory environment. Follow all company safety rules in performing job duties.
  • Lead collaborative research efforts internally (other R&D areas of the company) and externally (academic researchers).

MINIMUM REQUIREMENTS:
  • PhD Degree in Science/Engineering Discipline as appropriate for the area of expertise for the assigned jobs.
  • Nine (9) year's industry experience in a substantive industrial, technological or laboratory area relevant to the job's assignment.
  • Demonstrated background in the reactor design, construction, and operation of bench-scale, pilot-scale or demonstration-scale units.
  • Proven experience in the conceptual design and evaluation of novel processes, including the selection of unit operations and process integration.
  • Proficiency in conducting techno-economic analysis and evaluating the commercial viability of emerging technologies.
  • Must be able to communicate and comprehend accurately, clearly and concisely in English at a level required to perform the job as outlined.
  • Candidate should be comfortable in working independently or part of a project team, and frequent project presentation. Must possess good work habits, a strong work ethic, and be able to adhere to company work hours, policies, and standard business etiquette.

NO THIRD-PARTY CANDIDATES ACCEPTED

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