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Process Development Engineer Plastic Extrusion Jobs

Process Development Engineer

Irvine, CA · On-site

$102K - $171K/yr

Lead development of manufacturing processes at external suppliers for new product introduction ... Experience with manufacturing technologies such as extrusion, laser processing, thermal bonding ...

Our range of materials and processing technologies allow us to provide optimum solutions for ... The Extrusion Development Engineer is responsible for driving extrusion development projects ...

... troubleshoot process problems before they cost us product. * Approve first articles, enforce ... in plastic extrusion with 1-2 years leading others; * PVC pipe experience strongly preferred

The Process Development Engineer will develop and implement new products and processes to improve efficiency and reduce costs within Bay Minette aluminum sheet plant. In this task the Process ...

The Process Development Engineer will develop and implement new products and processes to improve efficiency and reduce costs within Bay Minette aluminum sheet plant. In this task the Process ...

PROCESS DEVELOPMENT ENGINEER - BUILD RELIABILITY The Process Development Engineer is responsible for developing and improving business processes and systems that enable SpaceX to design, build ...

Process Development Engineer Location: Buffalo, NY Pay Range: $40-$62/hour Duration: Temporary assignment scheduled through January 1, 2027 Schedule : Monday-Friday; 8am-5pm What's the Job? * Lead ...

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Process Development Engineer Plastic Extrusion information

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$45.5K

$101.6K

$152.5K

How much do process development engineer plastic extrusion jobs pay per year?

As of Sep 12, 2026, the average yearly pay for process development engineer plastic extrusion in the United States is $101,612.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $119,000.00 per year, depending on experience, location, and employer.

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Infographic showing various Process Development Engineer Plastic Extrusion job openings in the United States as of July 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, and 4% Contract. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $101,612 per year, or $48.9 per hour.

Process Development Engineer

Irvine, CA • On-site

Stryker
Medical Equipment and Supplies Manufacturing • 10K+ employees

$102K - $171K/yr

Full-time

Re-posted 14 days ago


Stryker rating

8.2

Company rating: 8.2 out of 10

Based on 112 frontline employees who took The Breakroom Quiz


Job description

Work Flexibility: Onsite
Join a team focused on bringing innovative medical devices from concept into commercial production through strong manufacturing execution and supplier collaboration. In this role, you will work closely with contract manufacturers, component suppliers, and cross-functional teams to develop, validate, and industrialize manufacturing processes that support successful product launches. This position offers the opportunity to lead technical activities across the product development lifecycle while driving manufacturing readiness at external production partners.
What You Will Do
  • Lead development of manufacturing processes at external suppliers for new product introduction programs, from concept through commercial launch.
  • Design and execute process characterization studies, Design of Experiments (DOE), and statistical analyses to establish process capability, critical parameters, and operating windows.
  • Develop and coordinate manufacturing industrialization plans, including engineering builds, validation activities, readiness reviews, and commercialization milestones.
  • Drive supplier technical execution by leading technical reviews, monitoring engineering deliverables and schedules, and resolving manufacturing and process-related issues.
  • Create and maintain validation and manufacturing documentation, including IQ/OQ/PQ protocols, validation reports, process flows, equipment specifications, work instructions, and risk assessments.

What You Will Need
Required:
  • Bachelor's degree in Mechanical Engineering, Biomedical Engineering, Manufacturing Engineering, or a related engineering discipline.
  • Minimum 5 years of engineering experience within the medical device industry.
  • Experience developing manufacturing processes for new products.
  • Experience working directly with external suppliers or contract manufacturers.
  • Experience with process characterization, Design of Experiments (DOE), statistical analysis, and manufacturing process validation (IQ/OQ/PQ).

Preferred:
  • Experience supporting catheter-based, minimally invasive, electromechanical, or similar medical device products.
  • Experience with manufacturing technologies such as extrusion, laser processing, thermal bonding, braiding, injection molding, machining, automated assembly, or packaging.
  • Experience with manufacturing industrialization, technology transfer, Design for Manufacturability (DFM), PFMEA, APQP, PPAP, Minitab, or JMP.

United States of America Pay Ranges:
US15: $102,700 - $171,100 USD Annual
Travel Percentage: 20%
Stryker Corporation is an equal opportunity employer. Qualified applicants will receive consideration for employment without regard to race, ethnicity, color, religion, sex, gender identity, sexual orientation, national origin, disability, or protected veteran status. Stryker is an EO employer - M/F/Veteran/Disability.
Stryker Corporation will not discharge or in any other manner discriminate against employees or applicants because they have inquired about, discussed, or disclosed their own pay or the pay of another employee or applicant. However, employees who have access to the compensation information of other employees or applicants as a part of their essential job functions cannot disclose the pay of other employees or applicants to individuals who do not otherwise have access to compensation information, unless the disclosure is (a) in response to a formal complaint or charge, (b) in furtherance of an investigation, proceeding, hearing, or action, including an investigation conducted by the employer, or (c) consistent with the contractor's legal duty to furnish information.

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