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Process Control Manager Jobs in Ashburn, VA (NOW HIRING)

The Quality Control Manager is responsible for developing, implementing, maintaining, and ... Recommend process improvements, training interventions, policy revisions, staffing adjustments, and ...

The Quality Control Manager is responsible for developing, implementing, maintaining, and ... Recommend process improvements, training interventions, policy revisions, staffing adjustments, and ...

Gilbane is seeking a Quality Control Manager that will manage all QC staff, processes and activities for large DoD construction projects. Who are we? As a Top-10 ENR Contractor, Gilbane is a family ...

QC Manager

Arlington, VA · On-site

$110K - $120K/yr

The Quality Control (QC) Manager oversees all quality assurance and control activities for overseas ... Recommend process improvements and track Key Performance Indicators (KPIs) to ensure continuous ...

QC Manager

Arlington, VA · On-site

$110K - $120K/yr

The Quality Control (QC) Manager oversees all quality assurance and control activities for overseas ... Recommend process improvements and track Key Performance Indicators (KPIs) to ensure continuous ...

QC Manager

Arlington, VA · On-site

$110K - $120K/yr

The Quality Control (QC) Manager oversees all quality assurance and control activities for overseas ... Recommend process improvements and track Key Performance Indicators (KPIs) to ensure continuous ...

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Process Control Manager information

See Ashburn, VA salary details

$38.3K

$103.2K

$142.1K

How much do process control manager jobs pay per year?

As of Aug 30, 2026, the average yearly pay for process control manager in Ashburn, VA is $103,209.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $115,600.00 per year, depending on experience, location, and employer.

What is a process control manager?

A Process Control Manager is responsible for overseeing and optimizing the various control systems and processes used in manufacturing or industrial operations. Their role involves ensuring that production processes run smoothly, efficiently, and safely by managing automated systems, monitoring performance, and implementing improvements. They often work closely with engineering, production, and quality assurance teams to identify issues and enhance process reliability. Additionally, they may be involved in training staff, maintaining compliance with regulations, and deploying new technologies to improve process control.

What are the key skills and qualifications needed to thrive as a process control manager?

To thrive as a Process Control Manager, you need a strong background in engineering or process technology, analytical problem-solving abilities, and experience in manufacturing or industrial environments. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), process automation software, and often certifications like Six Sigma or PMP are highly valued. Excellent leadership, communication, and decision-making skills help manage teams and coordinate with cross-functional departments effectively. These competencies are vital for ensuring process efficiency, safety, quality, and continuous improvement within complex production operations.

What are some typical challenges a process control manager might face in a manufacturing environment?

Process Control Managers often encounter challenges such as integrating new technologies with legacy systems, maintaining process consistency across shifts, and troubleshooting unexpected process deviations. They must also ensure compliance with safety and quality standards while coordinating closely with engineering, production, and maintenance teams. Strong problem-solving skills and effective communication are essential for navigating these complexities and driving continuous improvement initiatives.

What is the difference between Process Control Manager vs Process Engineer?

AspectProcess Control ManagerProcess Engineer
CredentialsBachelor's degree in engineering, certifications in process control (e.g., Certified Control Systems Technician)Bachelor's or master's in chemical, mechanical, or industrial engineering; certifications vary
Work EnvironmentSupervises control systems teams, manages process control strategies in manufacturing plantsDesigns, develops, and optimizes manufacturing processes, often in labs or plant settings
Employer & IndustryManufacturing, oil & gas, chemical industriesChemical, pharmaceutical, manufacturing industries

The Process Control Manager oversees the implementation and maintenance of control systems, focusing on team management and strategy. In contrast, the Process Engineer concentrates on designing and improving processes. Both roles require technical expertise but differ in scope and responsibilities.

What are popular job titles related to Process Control Manager jobs in Ashburn, VA?

For Process Control Manager jobs in Ashburn, VA, the most frequently searched job titles are:

What cities near Ashburn, VA are hiring for Process Control Manager jobs?

Cities near Ashburn, VA with the most Process Control Manager job openings:

$115K - $145K/yr

Full-time

Re-posted 20 days ago


Job description

TOP SECRET CLASSIFICATION (TS) Clearance and be eligible for access to SENSITIVE COMPARTMENTED INFORMATION (SCI)
Job Summary
The Quality Control Manager (QCM) is responsible for overseeing, implementing, and managing all internal quality control processes to ensure that services consistently meet established standards, contractual requirements, and regulatory guidelines. The QCM serves as the central point of contact for all quality matters, leads quality inspections, conducts audits, analyzes quality data, and drives continuous improvement initiatives. This role supports facility operations, maintenance, and repair activities and requires strong leadership, analytical abilities, and expertise in quality assurance methodologies.
KEY PERSONNEL:
Each key position shall be staffed on-site for a minimum of eight (8) hours daily during normal business hours. FBNA-ICC operates 24/7/365, including holidays, though normal business hours are 0600-1800, Monday-Friday (excluding federal holidays). Peak traffic periods are 0600-0900 and 1400-1700 on weekdays. During these peak hours, the contractor must minimize any work that could interfere with personnel traveling to and from NGA facilities.
Duties and Responsibilities
  • Manage and oversee the organization's Quality Management System (QMS).
  • Develop, implement, and maintain quality control procedures, inspection methods, and performance standards.
  • Conduct audits, inspections, surveillance, and quality reviews of facility operations, maintenance, and repair activities.
  • Analyze quality data, metrics, and trends to identify deficiencies and recommend corrective and preventive actions (CAPA).
  • Lead root cause investigations and ensure timely resolution of nonconformances.
  • Prepare and present detailed quality reports and communicate findings to leadership and stakeholders.
  • Supervise, train, and mentor quality inspectors or other quality personnel.
  • Collaborate with cross-functional teams (production, engineering, supply chain, etc.) to strengthen quality performance, compliance, and continuous improvement.

Required Skills & Qualifications
  • Five (5) years of experience as a Quality Control Manager.
  • At least two (2) years of experience in facility operations, maintenance, and repair quality control.
  • Hands-on experience with Progress Control, Quality Data Analysis, and Statistical Sampling.
  • Strong leadership and decision-making abilities.
  • Excellent analytical, reporting, and problem-solving skills.
  • Effective communication with technical staff, management, and stakeholders.
  • Ability to manage corrective actions, audits, and quality improvement initiatives.
  • Ability to support a 24/7/365 operational environment.

Education
  • Five (5) years of experience as a Quality Control Manager (QCM), including at least two years in facility operations, maintenance, and repair.
  • Hands-on experience in progress control, quality data analysis, and statistical sampling.
  • Bachelor's degree in business, Engineering, Quality Assurance, or a related field preferred (equivalent experience may be considered).
  • Quality certifications such as ISO 9001 or Six Sigma are preferred.

EEO Statement
GCR Inc. is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, sexual orientation, or gender identity), national origin, disability, protected veteran status, or any other characteristic protected by law. Employment is contingent upon successfully passing a pre-employment drug test.
Conditions of Employment
  • Employment is contingent upon successful completion of a pre-employment drug test.
  • Candidates must pass a background check prior to hire.