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Process Control Engineer Jobs in Houston, TX (NOW HIRING)

The Bergaila Companies

Control Engineer III

Houston, TX · On-site

$79K - $103K/yr

Extensive knowledge of legacy PLC and HMI platforms, process functionality, programming methods and ... The is a position in the 1100 Louisiana downtown office supporting control system projects ...

Quest Energy Group

Cost Control Engineer

Houston, TX · On-site

... processes by delivering comprehensive cost-impact and margin analyses. * Cross-Functional ... Guarantee all cost engineering and control activities strictly align with corporate policies ...

Quest Energy Group

Cost Control Engineer

Houston, TX · On-site

... processes by delivering comprehensive cost-impact and margin analyses. * Cross-Functional ... Guarantee all cost engineering and control activities strictly align with corporate policies ...

Saipem

Cost Control Engineer

Houston, TX · On-site

Support the project team during contract changes and claims processes by providing detailed cost ... Ensure all cost control activities comply with corporate policies, procedures, and reporting ...

Third Coast

Control Systems Engineer

Pearland, TX · On-site

Partner with Operations, Engineering, Maintenance, EHS/Process Safety, and IT to ensure automation systems reliability and cybersecurity * Serve as site expert for various control systems * Develop ...

Clean Harbors

Control System Engineer

Deer Park, TX · On-site

As the DCS/PLC Engineer, you will be responsible for overseeing the design, commissioning, and ... Process control algorithm development, prototyping and implementation. * Organize, design, and ...

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All JobsProcess Control Engineer JobsProcess Control Engineer Jobs in Houston, TX

Process Control Engineer information

See Houston, TX salary details

$45.5K

$85.6K

$127.4K

How much do process control engineer jobs pay per year?

As of Jul 23, 2026, the average yearly pay for process control engineer in Houston, TX is $85,570.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,400.00 and $100,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a solid background in engineering principles, process automation, and control systems, typically supported by a degree in chemical, electrical, or mechanical engineering. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), and industry-specific software like MATLAB or Aspen HYSYS is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient, safe, and optimized operations within complex industrial environments.

What engineers make $200,000 a year?

Process Control Engineers with extensive experience, advanced certifications, and specialized skills in automation, instrumentation, or systems integration can earn $200,000 or more annually. High salaries are often found in industries like oil and gas, aerospace, or pharmaceuticals, especially for those in senior or managerial roles. Compensation varies based on location, company size, and individual expertise.

How does a Process Control Engineer typically interact with cross-functional teams to improve manufacturing efficiency?

Process Control Engineers frequently collaborate with production, maintenance, and quality assurance teams to optimize manufacturing processes. They analyze system data and work closely with operators to implement control strategies that enhance productivity and minimize downtime. Regular meetings and hands-on troubleshooting sessions are common, allowing engineers to address issues in real time and ensure process changes align with broader operational goals. This collaborative environment provides valuable opportunities to learn from different disciplines and contribute to continuous improvement initiatives.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They often work with control algorithms, automation tools, and instrumentation, and may require knowledge of PLCs, SCADA systems, and process optimization. Their role involves troubleshooting, data analysis, and implementing improvements in manufacturing or production environments.

What are Process Control Engineers?

Process Control Engineers are professionals who design, implement, and optimize systems that control production processes in industries such as manufacturing, oil and gas, and chemical processing. They use their expertise in engineering, automation, and instrumentation to ensure processes run efficiently, safely, and within quality standards. Their responsibilities include developing control strategies, troubleshooting equipment, and utilizing software to monitor and adjust system performance. By maintaining and improving automated systems, they help organizations minimize costs and maximize productivity.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What Is a Process Control Engineer?

A process control engineer oversees production processes, usually in the chemical or mechanical industry. Their responsibilities include designing, implementing, testing, and making repairs to process control systems. The control engineer's job is to make sure the systems are running efficiently. In some types of production, system control may be done via software.

What is the difference between Process Control Engineer vs Instrumentation Engineer?

AspectProcess Control EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, Control Systems certificationsBachelor's in Electrical or Mechanical Engineering, Instrumentation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesFactory floors, control rooms, maintenance departments
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingAutomation firms, manufacturing, utilities

Process Control Engineers focus on designing and maintaining control systems to optimize industrial processes, while Instrumentation Engineers specialize in selecting, installing, and maintaining measurement and control instruments. Both roles often collaborate but serve distinct functions within industrial operations.

What is the highest salary for a QC engineer?

The highest salary for a QC (Quality Control) engineer varies depending on experience, location, and industry, but senior QC engineers in high-demand sectors can earn over $100,000 annually. Factors such as certifications, specialized skills, and working in large manufacturing or aerospace companies can also influence top salaries.
More about Process Control Engineer jobs
What are the most commonly searched types of Process Control Engineer jobs in Houston, TX? The most popular types of Process Control Engineer jobs in Houston, TX are:
What are popular job titles related to Process Control Engineer jobs in Houston, TX? For Process Control Engineer jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Process Control Engineer jobs in Houston, TX look for? The top searched job categories for Process Control Engineer jobs in Houston, TX are:
What cities near Houston, TX are hiring for Process Control Engineer jobs? Cities near Houston, TX with the most Process Control Engineer job openings:
Process Control Engineer jobs near you
Infographic showing various Process Control Engineer job openings in Houston, TX as of July 2026, with employment types broken down into 1% As Needed, 75% Full Time, 19% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $85,570 per year, or $41.1 per hour.
Sr. Engineer - Process Automation HNO

Sr. Engineer - Process Automation HNO

TPC Group

Houston, TX • On-site

Full-time

Posted 27 days ago

Job description

Job Summary:
We are seeking a skilled Senior Process Automation Engineer to join our team. This individual will be an integral member of the Process Automation Department within the Technology and Sustainability Group, responsible for implementing process control strategies, automated programming, and processes that will facilitate the successful execution of TPC Group's strategic growth initiatives. Reporting to the Manager of Process Automation, the engineer will be tasked with designing, developing, implementing, and maintaining automation systems to optimize production processes and ensure operational efficiency. The Process Automation Engineer will collaborate closely with cross-functional teams to identify automation opportunities, resolve issues, and foster continuous improvements in our plant operations.
Job Duties and Responsibilities:
  • Design and implement process control strategies, including regulatory control, control sequence, logic, and advanced control.
  • Collaborate with production engineers, operations, and maintenance teams to identify automation needs and requirements.
  • Configure and program Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), Human-Machine Interfaces (HMI), and other control systems.
  • Conduct system integration, testing, and commissioning of automation solutions.
  • Perform troubleshooting, diagnosis, and resolution of automation system issues to ensure uninterrupted plant operations.
  • Regularly review and improve alarm management systems (alarm rationalization).
  • Participate in and represent process automation in HAZOP and other safety and reliability processes and studies.
  • Participate in PHAs, PSSRs, incident investigations, and unit troubleshooting.
  • Provide automation engineering in the specification, design, development, installation, commissioning, and validation of process control systems for capital projects.
  • Provide training and support to plant personnel on the operation and maintenance of automation systems.
  • Adhere to safety, environmental, and regulatory standards in all automation activities.

Required Qualifications:
  • Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field
  • Minimum 5 years of industry experience
  • Proven experience working as a Process Automation Engineer in the petrochemical, oil and gas industry, or a similar manufacturing environment
  • Strong knowledge of process control systems, instrumentation, and industrial automation technologies
  • Hands-on experience with DCS, PLC, SCADA systems, and other automation software and hardware
  • Familiarity with industry standards and protocols like OPC, Modbus, Profibus, etc.
  • Excellent problem-solving skills and the ability to work independently or in a team environment
  • Effective communication skills and the ability to collaborate with diverse stakeholders
  • Prior experience with HAZOP studies, SIL assessments, and process safety management is a plus
  • Certification in relevant automation technologies or systems is desirable

Preferred Qualifications:
  • Emerson DeltaV DCS/SIS experience is preferred.
  • Experience with networking and understanding of cyber security is a plus
  • Able to design and implement basic and advanced control schemes as well as complex sequence logic
  • Experience with Advanced Process Control Strategies. Aspen DMC3 is a plus

All applicants must be eligible to work for any employer in the United States without needing any company sponsorship
Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.

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