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Principal Controls Engineer Jobs in Chicago, IL (NOW HIRING)

Bachelor's degree in Engineering (Electrical, Mechanical, Chemical, or related discipline preferred). * 8+ years of relevant engineering experience in a manufacturing environment. * Ability to work ...

Senior Controls Engineer

Portage, IN · On-site

$89K - $117K/yr

ROLE PURPOSE/ POSITION SUMMARY The Senior Controls Engineer will lead the design, implementation, and optimization of sophisticated controls and automation systems, serving as a principal figure in ...

Principal Engineer Controls

Chicago, IL · Remote

$109K - $159K/yr

You will partner with engineering disciplines, project teams, and site stakeholders to evaluate ... Provide technology evaluations and recommend best-in-class automation, controls, and integration ...

Principal Engineer Controls

Chicago, IL · On-site +1

$109K - $159K/yr

You will partner with engineering disciplines, project teams, and site stakeholders to evaluate ... Provide technology evaluations and recommend best-in-class automation, controls, and integration ...

Principal Engineer Controls

Chicago, IL · On-site

$109K - $159K/yr

You will partner with engineering disciplines, project teams, and site stakeholders to evaluate ... Provide technology evaluations and recommend best-in-class automation, controls, and integration ...

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Showing results 1-20

Principal Controls Engineer information

See Chicago, IL salary details

$76.2K

$151.7K

$218.9K

How much do principal controls engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for principal controls engineer in Chicago, IL is $151,658.00, according to ZipRecruiter salary data. Most workers in this role earn between $122,100.00 and $178,200.00 per year, depending on experience, location, and employer.

What is a principal controls engineer?

A Principal Controls Engineer is a senior-level engineering professional responsible for designing, developing, and overseeing control systems used to operate machinery and processes in various industries. They lead projects, mentor junior engineers, and ensure that control systems meet safety, reliability, and efficiency standards. Principal Controls Engineers often collaborate with multidisciplinary teams to integrate new technologies, troubleshoot complex automation issues, and ensure compliance with industry regulations. Their work is critical in sectors such as manufacturing, energy, and automotive, where precise control and automation are essential.

What are the key skills and qualifications needed to thrive as a principal controls engineer?

To thrive as a Principal Controls Engineer, you need advanced expertise in control system design, automation engineering, and a relevant engineering degree, often with a Professional Engineer (PE) license. Familiarity with PLCs, SCADA systems, HMI software, and industry standards like IEC 61131 is typically required. Leadership, problem-solving, and clear communication are critical soft skills for managing projects and mentoring teams. These competencies ensure the successful delivery of complex automation solutions, operational efficiency, and technical leadership within engineering organizations.

What are some common challenges principal controls engineers face when managing complex automation projects?

Principal Controls Engineers often encounter challenges such as integrating new automation technologies with legacy systems, ensuring that all safety and compliance standards are met, and coordinating across multidisciplinary teams. They must also address unexpected troubleshooting issues quickly to minimize downtime, and effectively communicate technical requirements to both engineering and non-technical stakeholders. Successfully managing these challenges requires strong leadership, adaptability, and a deep understanding of both hardware and software controls systems.

What is the difference between Principal Controls Engineer vs Controls Engineer?

AspectPrincipal Controls EngineerControls Engineer
CredentialsBachelor's or Master's in Electrical, Mechanical, or Controls Engineering; Professional Engineer (PE) license often preferredBachelor's degree in Engineering or related field; PE license optional
Work EnvironmentLead projects, oversee design and implementation, coordinate teamsDesign, develop, and troubleshoot control systems under supervision
Industry UsageUsed in large-scale manufacturing, automation, and industrial facilitiesCommon in manufacturing, automation, and process industries

The Principal Controls Engineer typically holds more experience, leads projects, and oversees teams, while Controls Engineers focus on designing and implementing control systems. Both roles require similar technical credentials and are integral to automation projects, but the Principal role involves higher-level responsibilities and leadership.

What are the most commonly searched types of Principal Controls Engineer jobs in Chicago, IL?

The most popular types of Principal Controls Engineer jobs in Chicago, IL are:

Infographic showing various Principal Controls Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 91% Full Time, 5% Part Time, and 4% Contract. Highlights an 86% Physical, 6% Hybrid, and 8% Remote job distribution, with an average salary of $151,658 per year, or $72.9 per hour.

Senior Principal Controls Engineer

BAXTER

Deerfield, IL

$128K - $176K/yr

Full-time

Medical, Dental, Life, Retirement, PTO

Re-posted 23 days ago


Job description

This is where your work makes a difference.

At Baxter, we believe every person—regardless of who they are or where they are from—deserves a chance to live a healthy life. It was our founding belief in 1931 and continues to be our guiding principle. We are redefining healthcare delivery to make a greater impact today, tomorrow, and beyond.

Our Baxter colleagues are united by our Mission to Save and Sustain Lives. Together, our community is driven by a culture of courage, trust, and collaboration. Every individual is empowered to take ownership and make a meaningful impact. We strive for efficient and effective operations, and we hold each other accountable for delivering exceptional results.

Here, you will find more than just a job—you will find purpose and pride. 

Your role at Baxter

This is where your expertise helps people
 

In this role, you will support process and automation improvements within a manufacturing site. You will collaborate with Manufacturing, Operational Excellence, and Quality to drive improved performance of production equipment. You will be responsible for delivering equipment that supports process reliability, Industry 4.0 initiatives, and plant-wide efficiency, while ensuring process design and operation consistently meet Engineering and Quality standards.
 

What you'll be doing

  • Support daily operations by identifying control system improvements, addressing obsolescence risks, and enhancing equipment reliability.
  • Develop and implement improvement strategies that align with site priorities and long term business goals.
  • Troubleshoot and optimize automated equipment at the machine and system level to improve throughput, uptime, and repeatability.
  • Advance the site’s digital transformation through automation, data integration, and Industry 4.0 initiatives.
  • Partner with manufacturing, quality, and compliance teams to ensure adherence to regulatory requirements.
  • Author, execute, and report on validation activities, including test protocols.
  • Lead NCR/CAPA investigations and implement corrective and preventive actions.
  • Own change control activities related to equipment and process modifications.
  • Serve as a subject matter expert for equipment troubleshooting and process performance issues.
  • Provide leadership, technical direction, and innovation on complex engineering initiatives that advance plant capability.
  • Direct oversight of employees.
     

What you'll bring

  • Bachelor’s degree in Engineering (Electrical, Mechanical, Chemical, or related discipline preferred).
  • 8+ years of relevant engineering experience in a manufacturing environment.
  • Ability to work in a Penicillin/Cephalosporin facility.
  • Onsite, full‑time role with less than 10% travel.
  • Strong understanding of regulatory compliance, safety standards, and validation practices.
  • Experience with automation platforms, including Allen‑Bradley ControlLogix PLCs and Safety PLCs.
  • Proficiency with Allen‑Bradley HMIs, Fanuc/Staubli robotics, Cognex/Keyence vision systems, and Rockwell/Yaskawa servo systems.
  • Familiarity with motion control, VFDs, encoders, hydraulics, and pneumatics.
  • Hands‑on mechanical proficiency; experience with Serialization and SCADA systems is a plus.
  • Demonstrated capability in developing and performing validation protocols.
  • Experience with Industry 4.0 technologies, including AI‑based vision and robotics.
  • Exposure to Six Sigma, DFSS, and Voice of Customer methodologies.
     

We understand compensation is an important factor as you consider the next step in your career. At Baxter, we are committed to equitable pay for all employees, and we strive to be more transparent with our pay practices. The estimated base salary for this position is $128,000 - $176,000 annually. The estimated range is meant to reflect an anticipated salary range for the position. We may pay more or less than of the anticipated range based upon market data and other factors, all of which are subject to change. Individual pay is based on upon location, skills and expertise, experience, and other relevant factors. This position may also be eligible for discretionary bonuses. For questions about this, our pay philosophy, and available benefits, please speak to the recruiter if you decide to apply and are selected for an interview.
 

Applicants must be authorized to work for any employer in the U.S. We are unable to sponsor or take over sponsorship of an employment visa at this time.

US Benefits at Baxter (except for Puerto Rico)

This is where your well-being matters. Baxter offers comprehensive compensation and benefits packages for eligible roles. Our health and well-being benefits include medical and dental coverage that start on day one, as well as insurance coverage for basic life, accident, short-term and long-term disability, and business travel accident insurance. Financial and retirement benefits include the Employee Stock Purchase Plan (ESPP), with the ability to purchase company stock at a discount, and the 401(k) Retirement Savings Plan (RSP), with options for employee contributions and company matching. We also offer Flexible Spending Accounts, educational assistance programs, and time-off benefits such as paid holidays, paid time off ranging from 20 to 35 days based on length of service, family and medical leaves of absence, and paid parental leave. Additional benefits include commuting benefits, the Employee Discount Program, the Employee Assistance Program (EAP), and childcare benefits. Join us and enjoy the competitive compensation and benefits we offer to our employees. For additional information regarding Baxter US Benefits, please speak with your recruiter or visit our Benefits site: Benefits | Baxter

Equal Employment Opportunity

Baxter is an equal opportunity employer. Baxter evaluates qualified applicants without regard to race, color, religion, gender, national origin, age, sexual orientation, gender identity or expression, protected veteran status, disability/handicap status or any other legally protected characteristic.

Know Your Rights: Workplace Discrimination is Illegal

Reasonable Accommodations
Baxter is committed to working with and providing reasonable accommodations to individuals with disabilities globally. If, because of a medical condition or disability, you need a reasonable accommodation for any part of the application or interview process, please click on the link here and let us know the nature of your request along with your contact information.

Recruitment Fraud Notice
Baxter has discovered incidents of employment scams, where fraudulent parties pose as Baxter employees, recruiters, or other agents, and engage with online job seekers in an attempt to steal personal and/or financial information. To learn how you can protect yourself, review our Recruitment Fraud Notice.