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Powder Compaction Engineer Jobs (NOW HIRING)

MSTI

Process Engineer - Fuel Forms

Oak Ridge, TN · On-site

Process Engineer - Fuel Forms MS Technology, Inc. is seeking a Process Engineer - Fuel Forms to ... powder compaction, and sintering or furnace-based operations. * Create and maintain detailed ...

Sadna Consulting Inc

Die Setter

North Vernon, IN · On-site

$16.50 - $21.50/hr

Engineering Industry: Automotive Position Description: Our commitment to safety is unwavering ... You'll be responsible for ensuring the compacted parts' dimensions, weights, and density meet ...

Arbor Energy

Sr. Heat Exchanger Engineer

El Segundo, CA · On-site

$165K - $180K/yr

Lead in-house design and development of advanced compact heat exchangers, including printed circuit ... Background in metal additive manufacturing (laser powder bed fusion, binder jetting, or directed ...

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Powder Compaction Engineer information

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$31K

$95.8K

$127.5K

How much do powder compaction engineer jobs pay per year?

As of Jun 6, 2026, the average yearly pay for powder compaction engineer in the United States is $95,796.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,000.00 and $116,000.00 per year, depending on experience, location, and employer.

What is the difference between Powder Compaction Engineer vs Powder Metallurgist?

AspectPowder Compaction EngineerPowder Metallurgist
CredentialsBachelor's in Materials Science or Metallurgy, certifications in manufacturing processesBachelor's or higher in Materials Science, Metallurgy, or related fields; certifications vary
Work EnvironmentManufacturing plants, R&D labs, production linesResearch labs, manufacturing facilities, quality control
Industry UsageUsed in industries producing powders, ceramics, and metal partsFocuses on developing and analyzing powder materials and processes

While both roles involve working with powders and materials, a Powder Compaction Engineer primarily focuses on designing and optimizing compaction processes in manufacturing, whereas a Powder Metallurgist concentrates on developing powder materials and understanding their properties. Both roles require similar educational backgrounds and often work in overlapping environments, but their core responsibilities differ in process optimization versus material development.

What are Powder Compaction Engineers?

Powder Compaction Engineers are professionals who specialize in the process of compressing powdered materials into solid forms using mechanical force. They work primarily in industries such as pharmaceuticals, metallurgy, ceramics, and materials science to design, optimize, and troubleshoot powder compaction processes. Their expertise ensures that products like tablets, metal parts, and ceramic components meet quality and performance standards. These engineers use their knowledge of materials science, mechanical engineering, and manufacturing technology to select appropriate equipment, develop process parameters, and solve production challenges.

What are the key skills and qualifications needed to thrive as a Powder Compaction Engineer, and why are they important?

To thrive as a Powder Compaction Engineer, you need a solid background in materials science or mechanical engineering, with knowledge of powder metallurgy and compaction processes. Familiarity with tools like finite element analysis (FEA) software, hardness testers, and quality control systems is typically required. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills in this role. These skills ensure precise component manufacturing, process optimization, and adherence to quality standards in powder metallurgy applications.

What are some common challenges faced by Powder Compaction Engineers, and how can they be addressed?

Powder Compaction Engineers often encounter challenges such as achieving uniform density in pressed components, minimizing defects like cracking or lamination, and optimizing compaction parameters for different powder materials. Addressing these issues typically involves careful selection and control of powder properties, tooling design, and process parameters. Collaborating closely with quality assurance and production teams helps in monitoring outcomes and implementing continuous improvements to ensure high-quality, consistent products.
Infographic showing various Powder Compaction Engineer job openings in the United States as of May 2026, with employment types broken down into 100% Full Time. Highlights an 89% In-person, and 11% Remote job distribution, with an average salary of $95,796 per year, or $46.1 per hour.
Senior Powder Metallurgy Equipment Engineer

Senior Powder Metallurgy Equipment Engineer

Electron Energy

Lancaster, PA • On-site

$101K - $130K/yr

Full-time

This job post has expired today. Applications are no longer accepted.

Job description

Job Description Date: March 2026 Title of Role: Sr. Powder Metallurgy Equipment Engineer Department: Advanced Technology Manager: Director, Advanced Technology Position Summary: The Sr. Equipment Engineer is responsible for the design of system components and the maintenance, optimization, improvement and qualification of powder metallurgy machinery used to manufacture rare earth permanent magnets. This role bridges the gap between mechanical engineering and materials science, ensuring that equipment like melt furnaces, powder production equipment, presses and sintering furnaces operate optimally, at peak efficiency to meet the quality and safety standards. Key Responsibilities: 1. New Equipment or Systems Design, Development and Qualification
  • Develop technical specifications for new equipment procurement and work with suppliers to customize equipment.
  • Manage capital equipment projects including budgeting, scheduling, and vendor coordination. Ensure projects meet cost, schedule, and performance targets.
  • Lead the design, development and qualification into production of custom made powder metallurgy equipment or equipment components such as:
  • alloy manufacturing systems
  • alloy pulverization systems
  • powder handling and feeding systems
  • powder compaction systems
  • sintering systems
  • Lead the setup, qualification (IQOQPQ), and initial testing of new machinery to ensure it meets production and safety specifications.
  • Design systems for error-proof processes.
  • Develop work instructions for the operation of equipment and for processes.
  • Ensure that the new powder metallurgy equipment and systems operate safely.
2. Equipment Maintenance, Reliability & Optimization
  • Develop or approve powder metallurgy equipment preventative maintenance schedules.
  • Lead or oversee troubleshooting efforts to minimize downtime.
  • Develop predictive maintenance strategies for powder metallurgy equipment to improve reliability.
  • Perform root cause analysis of equipment failures.
  • Lead troubleshooting for complex mechanical, hydraulic, and control issues for the powder metallurgy equipment.
  • Optimize powder metallurgy equipment performance to improve productivity and product quality.
  • Ensure that all powder metallurgy equipment and systems operate safely.
  • Work with automation engineers to improve:
  • control systems
  • data acquisition and monitoring
3. Process Optimization
  • Support the qualification of new processes using new equipment or modified equipment.
  • Support the process transfer from pilot / test to large scale production.
4. Continuous Improvement
  • Monitor key operating parameters of equipment to achieve high yields and consistent product quality, often using tools like Lean, Six Sigma.
  • Identify opportunities to improve productivity, efficiency, safety, and throughput while eliminating waste.
  • Investigate deviations from engineering KPIs, perform root cause analysis, and implement approved corrective actions.
  • Generate PFMEA and continuously conduct safety observations
5. Manufacturing Support
  • Provide technical support to production teams.
  • Support new product introduction (NPI) and tooling development.
6. Technical Leadership
  • Mentor engineers and technicians.
  • Provide technical guidance on powder metallurgy equipment and processes.
  • Participate in cross-functional teams including R&D, production, and quality.
Perform additional duties as required to support operational and strategic objectives. Qualifications: Education and Experience:
  • Education:
  • Bachelor's or Master's degree in Metallurgical, Industrial, Manufacturing or Mechanical Engineering.
  • Experience:
  • 8-10+ years' experience in powder metallurgy manufacturing, metal powder processing, sintering operations, compaction press equipment.
  • Knowledge of magnetic materials and applications is a plus.
  • Other requirements:
  • This position may require access to ITAR-controlled technical data and services. As such, all applicants must be U.S. persons, as defined by ITAR, to be considered for this role. A U.S. person is a U.S. citizen, lawful permanent resident, or individual with protected status under U.S. immigration laws. Applicants who do not meet these criteria will not be considered for the position.
Technical & Functional Expertise: Strong knowledge of:
  • Powder metallurgy processes
  • Alloy melting and thermodynamics
  • Press tooling and compaction mechanics
  • Sintering furnace design and atmosphere control
  • Powder handling systems
  • Mechanical design and machine troubleshooting
  • CAD software
  • FEA analysis
  • PLC systems
Key Competencies
  • Advanced problem solving
  • Equipment troubleshooting
  • Process optimization
  • Project management
  • Cross-functional collaboration
  • Leadership and mentoring
Execution & Results Orientation
  • Perseveres through challenges, setbacks, and resistance to ensure projects are completed successfully.
  • Demonstrates resilience by learning from setbacks and improving outcomes on each challenge.
  • Adaptable, high integrity, and committed to fostering a culture of continuous improvement.
  • Strong process management skills; able to prioritize work, manage time effectively, and get more done with fewer resources.
Communication & Collaboration
  • Excellent verbal, written, and electronic communication skills; able to convey technical concepts clearly.
  • Provides timely and relevant information to team members and stakeholders to support decision-making.
  • Collaborates effectively across functions and departments.
Work Environment and Physical Demands
  • Works in both office and production environments; use of protective footwear, eyewear, and other required PPE is mandatory.
  • Occasional extended workdays and Saturdays may be required to meet project deadlines and production schedules.
  • Up to 5-10% overnight travel may be required; must be able to drive and be insurable.
  • Typical physical activity: 10% sitting, 55% standing, 10% stooping/bending, and 25% walking.
  • Ability to lift and transport items averaging 10 lbs., with a maximum of 50 lbs. using proper technique or assistance.
  • Manual dexterity and coordination required for handling tools, components, and equipment.
  • Near visual acuity (corrected or uncorrected) for inspection, reading technical documents, and working with detailed drawings.

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