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Polyurethane Foam Process Engineer Jobs (NOW HIRING)

We are pioneers in foam technology science and provide our products to customers in multiple ... a Process Engineer position. Follow all general safety regulations and use provided safety ...

$80 - $100/hr

We are pioneers in foam technology science and provide our products to customers in multiple ... a Process Engineer position. Follow all general safety regulations and use provided safety ...

Process Engineer

Greensboro, NC ยท On-site

$80 - $100/hr

We are pioneers in foam technology science and provide our products to customers in multiple ... a Process Engineer position. Follow all general safety regulations and use provided safety ...

Review formulation sheet provided by supervisor to produce polyurethane foam. * Operate ... Record process variables at all stations. * Follow established work instructions. * Responsible for ...

Review formulation sheet provided by supervisor to produce polyurethane foam. * Operate ... Record process variables at all stations. * Follow established work instructions. * Responsible for ...

We are pioneers in foam technology science and provide our products to customers in multiple ... Position Summary The Process Engineer is responsible for achieving daily production targets while ...

Process Engineer

Huntsville, AL ยท On-site

$60 - $80/hr

Moulded Foam Hiring Manager: Coby Lucas About Woodbridge We are innovators using advanced ... Position Summary Provide technical support to manufacturing locations through process related ...

Sr. Process Engineer (#10706TB)

Akron, OH ยท On-site

$99K - $128K/yr

... foam processes ยท Lean, Six Sigma, or quality certifications preferred ยท Bachelor's degree in Plastics, Polymer, Mechanical, or a related Engineering discipline is preferred Additional Information

1st Shift Machine Operator

High Point, NC ยท On-site

$15.25 - $18/hr

The site specializes in producing polyurethane foam and other foam products. As a key location ... Set up, operate, and monitor chop line machinery used in foam processing. * Cut foam blocks, sheets ...

Process Engineer

Nazareth, PA ยท On-site

$80/hr

Support the strategic priorities of the engineering department to ensure safe, efficient, high ... foam molding.This includes, but is not limited to, conducting feasibility studies, creating process ...

We are pioneers in foam technology science and provide our products to customers in multiple ... Position Summary Provide technical support to manufacturing locations through process related ...

We are pioneers in foam technology science and provide our products to customers in multiple ... Position Summary Provide technical support to manufacturing locations through process related ...

DAP is looking to hire Process Engineer for our Baltimore Plant. Responsibilities Provide process ... sealants, spray foam insulation, adhesives, and patch and repair products. DAP is part of RPM ...

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Polyurethane Foam Process Engineer information

See salary details

$49.5K

$92K

$142.5K

How much do polyurethane foam process engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for polyurethane foam process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What does a polyurethane foam process engineer do?

A Polyurethane Foam Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing processes involved in the production of polyurethane foam. They work to improve product quality, maximize efficiency, and ensure safety and environmental compliance in foam production. Their duties often include troubleshooting process issues, developing new formulations, and implementing process improvements to meet production goals. These engineers collaborate with R&D, quality control, and production teams to achieve the desired foam properties for various applications, such as insulation, automotive parts, and furniture.

What are the key skills and qualifications needed to thrive as a polyurethane foam process engineer?

To thrive as a Polyurethane Foam Process Engineer, you need a strong background in chemical engineering or materials science, with expertise in polymer processing and foam manufacturing. Familiarity with process simulation software, quality control systems, and industry safety standards is typically required. Strong problem-solving, analytical thinking, and effective communication skills help you optimize processes and collaborate with cross-functional teams. These skills ensure efficient production, high product quality, and regulatory compliance in a competitive manufacturing environment.

What are common challenges faced by polyurethane foam process engineers in optimizing production lines?

Polyurethane Foam Process Engineers often encounter challenges like maintaining consistent foam quality, controlling chemical ratios, and troubleshooting equipment malfunctions. Balancing efficiency with product standards requires keen attention to process parameters and quick problem-solving skills. Engineers also need to collaborate closely with production teams and quality control to implement process improvements while minimizing downtime. Staying current with advancements in foam technology and safety regulations is essential for long-term success in this dynamic environment.

What is the difference between Polyurethane Foam Process Engineer vs Polyurethane Foam Technician?

AspectPolyurethane Foam Process EngineerPolyurethane Foam Technician
CredentialsBachelor's degree in Chemical Engineering or related field; certifications may include process engineering or manufacturing certificationsHigh school diploma or technical training; certifications in foam manufacturing or safety
Work EnvironmentDesigning, optimizing, and overseeing foam production processes in manufacturing plantsOperating and maintaining foam production equipment on the factory floor
Industry UsageInvolved in process development, troubleshooting, and quality control in polyurethane foam manufacturingHands-on production, equipment setup, and quality checks during foam production

The Polyurethane Foam Process Engineer focuses on process design, optimization, and troubleshooting to improve manufacturing efficiency, while the Polyurethane Foam Technician handles daily equipment operation and quality assurance on the production line. Both roles are essential but differ in responsibilities, qualifications, and scope within the industry.

What are popular job titles related to Polyurethane Foam Process Engineer jobs?

For Polyurethane Foam Process Engineer jobs, the most frequently searched job titles are:

Infographic showing various Polyurethane Foam Process Engineer job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Process Engineer

Greensboro, NC โ€ข On-site

Woodbridge
51 - 200 employees

Full-time

Medical, Retirement

Posted 29 days ago


Job description

Legal Entity: Olympic Products LLC
Requisition ID: 4124
About Woodbridge
We are innovators using advanced technology to manufacture next generation products. We are pioneers in foam technology science and provide our products to customers in multiple industries. We are a global team of over 7,000 teammates strong who are laser focused on quality, collaboration, and a commitment to sustainability. We are proud to give back to the communities in which we live and work through our Woodbridge Cares programs that serves communities around the world through volunteerism and philanthropy. We are a people centric organization that has been awarded numerous recognitions for our commitment to manufacturing excellence and innovation. Join us and be part of a team that is shaping the future of foam technology.
Woodbridge Culture
Woodbridge takes immense pride in its robust corporate (think people first, innovation, lets get to it, manufacturing focused) culture, which serves our customers, Teammates, and the world. We're thrilled to share that in 2024, Woodbridge has been awarded Deloitte's Best Managed designation for eight consecutive years. This accolade is not just an award; it's a testament to our unwavering commitment to excellence and innovation, inspiring you to be a part of our journey!
What's in it for you?
  • Competitive Compensation & Benefits Plan
  • Defined Contribution Plan with additional company match - Automatic company contribution to a top quartile retirement savings plan with more incentives to match
  • Flexible Working Hours
  • Employee Assistance Program with free access to health and wellness coaches
  • Continuous Learning Culture - We believe in Upskilling & Internal Promotions!

Position Summary
Woodbridge Holdings, Inc. has an opening at its subsidiary, Olympic Products, LLC, in Greensboro, NC, for a Process Engineer position. Follow all general safety regulations and use provided safety equipment as required. Understand ISO 9001 requirements / Olympic Quality Policy. Always follow work instructions and procedures as established through Olympic Quality Policy. Modify existing reporting systems for new methods, new material specifications and new products. Recommend methods for improving utilization of personnel, material, and utilities. Create new machinery and process systems. Implement process improvements. Plan and establish sequence of operations to fabricate and assemble parts or products. Coordinate and implement quality control objectives, activities, or procedures. Write and update standard operating procedures. Train personnel. Develop and modify foam formulations that meet customer and organization expectations. Keep area neat, organized and clean as well as follow 5S principles as they are appropriate. Cross train in other positions as required. Review KPI metrics such as yield and scrap reports. Position requires a BS degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or an equivalent foreign degree plus two years of experience in manufacturing, at least one year of which was in the polymer industry; thermodynamics, heat and mass transfer, process controls and fluid flow phenomena; and manipulation of production numbers to calculate yields, usages, and various other process indicators. Qualified applicants should apply online by going to https://jobs.woodbridgegroup.com, or by sending resume and cover letter to Brandon Brace, brandon_brace@woodbridgegroup.com.
Job Responsibilities
  • Develop formulations and pour patterns to meet production specifications
  • Responsible for the daily process operations
  • Liaison with maintenance to solve process equipment problems
  • Liaison with production to address production concerns
  • Plan and execute process improvement experiments
  • Optimize raw material usage and minimize waste
  • Participate in health & safety and quality audit process
  • Write and update SOPS, SOTS, procedures, etc.

Education
  • Bachelor's degree in Engineering
  • One to two years' experience in an engineering role
  • Strong mechanical aptitude
  • Good verbal and interpersonal skills
  • Knowledge of SPC and automotive quality standards, statistical experiments, ladder logic, metering pumps, drives, sensors and transducers, control theory, hydraulics, pneumatic are assets.
  • Knowledge of Lean Manufacturing, Continuous Improvement, 5S, and Kaizen is a plus
  • Required to work various shifts
  • Computer skills, such as AutoCAD, Windows, spreadsheets, databases and word processing software

Woodbridge is committed to fostering a diverse workplace. We are an Equal Opportunity Employer and consider applicants without regard to race, colour, ancestry, creed, place of origin, sex, sexual orientation, age, marital status, family status, disability, or any other protected status. If you have any accommodation requirements, please let us know, and we will do our best to meet your needs in accordance with applicable local legislation.