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Plastic Extrusion Tooling Engineer Jobs (NOW HIRING)

Pexco

Process Engineer- Plastic Extrusion

Athol, MA · On-site

Design tooling and develop processes for mono and co-extrusion plastic profiles, tubes and secondary fabrication individually or with other Process Engineers. * Lead new tooling development process ...

IPS Corporation

Plastic Extrusion Supervisor

Fontana, CA · On-site

$80K - $90K/yr

Plastic Extrusion Supervisor Location: Fontana, CA About the Company: IPS Corporation is a global ... Work closely with Quality, Engineering, and Maintenance teams to resolve process and quality ...

Guill Tool & Engineering

Saw Operator

West Warwick, RI · On-site

$16.50 - $19.75/hr

Guill Tool & Engineering is recognized as the extrusion technology leader in the design and manufacture of plastic extrusion tooling worldwide. Guill maintains the most technically capable workforce ...

Terumo BCT, Inc.

Molding Extrusion Technician II

Lakewood, IL · On-site

$19.50 - $25.25/hr

Works with engineers and others during the building and installation of new equipment to ensure ... Experienced with injection molding, plastics processing, plastic extrusion, tooling and assembly ...

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All JobsPlastic Extrusion Tooling Engineer Jobs

Plastic Extrusion Tooling Engineer information

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$67K

$97.3K

$148.5K

How much do plastic extrusion tooling engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for plastic extrusion tooling engineer in the United States is $97,326.00, according to ZipRecruiter salary data. Most workers in this role earn between $79,500.00 and $148,000.00 per year, depending on experience, location, and employer.

What does a plastic extrusion tooling engineer do?

A Plastic Extrusion Tooling Engineer is responsible for designing, developing, and maintaining the dies, molds, and tooling used in the plastic extrusion process. They ensure that the tooling produces plastic products with the required shape, dimensions, and quality. Their role often involves collaborating with production teams, troubleshooting tooling issues, and optimizing designs for efficiency and cost-effectiveness.

What are the key skills and qualifications needed to thrive as a plastic extrusion tooling engineer?

To thrive as a Plastic Extrusion Tooling Engineer, you need a solid background in mechanical engineering, materials science, and extrusion process knowledge, often supported by a relevant engineering degree. Familiarity with CAD software, extrusion simulation tools, and quality control systems is typically required. Strong problem-solving, attention to detail, and effective communication are crucial soft skills for collaborating with design and production teams. Mastery of these skills ensures efficient tooling design, consistent product quality, and smooth manufacturing operations in a competitive industry.

What are some common challenges faced by plastic extrusion tooling engineers, and how can they be addressed?

Plastic Extrusion Tooling Engineers often encounter challenges such as maintaining tight dimensional tolerances, ensuring consistent material flow, and minimizing downtime due to tooling changes or maintenance. Addressing these issues typically involves close collaboration with production teams, frequent testing and adjustments of the tooling, and leveraging advanced simulation software to predict and resolve potential problems before they arise. Staying updated on the latest materials and extrusion technologies can also help engineers proactively tackle these challenges and optimize production efficiency.

What is the difference between Plastic Extrusion Tooling Engineer vs Plastic Mold Designer?

AspectPlastic Extrusion Tooling EngineerPlastic Mold Designer
Primary FocusDesign and develop extrusion tooling for continuous plastic profilesDesign and develop molds for plastic injection molding parts
Work EnvironmentExtrusion lines, manufacturing plants, engineering labsMold shops, manufacturing facilities, design offices
Required SkillsKnowledge of extrusion processes, tooling design, materialsExpertise in mold design, CAD software, plastic materials
CertificationsEngineering degree, CAD certifications, industry-specific trainingEngineering degree, CAD certifications, mold design training

Both roles involve designing plastic tooling but focus on different manufacturing processes. The Plastic Extrusion Tooling Engineer specializes in extrusion systems for continuous profiles, while the Plastic Mold Designer concentrates on injection molds for discrete parts. Understanding these differences helps in selecting the right career path or job search focus.

What are popular job titles related to Plastic Extrusion Tooling Engineer jobs?

For Plastic Extrusion Tooling Engineer jobs, the most frequently searched job titles are:

Infographic showing various Plastic Extrusion Tooling Engineer job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $97,326 per year, or $46.8 per hour.

Process Engineer - Plastic Extrusion

Morrisville, PA • On-site

Pexco
Plastics Product Manufacturing • 501 - 1,000 employees
Learn more about Pexcoexternal

Full-time

Re-posted 29 days ago

Job description

Scope of Role: This position is responsible for design and manufacture of profile extrusion tooling and development of custom processes with the objective of improving total quality, material usage and productivity. He/She will work closely with Manufacturing, QC, Materials, and Sales teams to achieve these common team objectives.
Key Responsibilities:
  • Maintains compliance with the Company and plant safety policies and procedures.
  • Completes all annual training as required.
  • Design tooling and develop processes for mono and co-extrusion plastic profiles, tubes and secondary fabrication individually or with other Process Engineers.
  • Lead new tooling development process for the project assigned using hands-on approach to meet customer expectation with quality and on time delivery of samples.
  • Partners with other staff members; production, maintenance and QC to develop the process to get first article samples approved.
  • Coordinate the tooling needs for new products with Die Development, technicians, Production Manager and other involved in producing first article samples.
  • Oversee the tool making activities in the machine shop and ensure the tools produced by the machine shop can meet the design criteria and are up to the company's high standard for design and workmanship.
  • Serve in the role of systems analyst for the machine shop and coordinating the company's contact in this area with outside vendors.
  • Coordinate the tool making activities in the machine shop and work closely with other engineers and VP of Engineering to establish priorities for the shop to ensure that the tooling delivered to the line is complete.
  • Work with Supply Chain Manager to coordinate the procurement needs for the machine shop, including steel, other metals, and shop supplies.
  • Support other department and Pexco sites in their tooling needs. Actively seek ways to improvise process efficiencies by way of redevelopment in the shortest possible lead time and most effective design.
  • Troubleshoot process difficulties on daily basis and support production.
  • Work with Production Manager to coordinate a timely response to the need for rebuilding tooling or handling other special tooling needs that cannot be planned for in advance.
  • Work on continuous improvement projects for efficiencies & reduce scrap.

Other Key Elements:
  • Plan, develop and coordinate tool development trials.
  • Maintain engineering database and documentation as required.
  • Think outside the box.
  • Perform other accountabilities as assigned.

Qualifications:
  • BS in Engineering
  • 3 - 5 years of plastic manufacturer experience, preferably with plastic extrusion die design and process development
  • Understand different plastic resins and processing.
  • Proficient usage of AutoCAD and CAD/CAM software.
  • Demonstrated experience managing multiple projects with keen attention to detail independently or with supervision.
  • Above average communication skills, both verbal and written.
  • Ability to read and interpret technical drawings
  • Working Knowledge of Microsoft Office based software (Word, Excel, Outlook, Teams)

Physical Demands:
  • Moving and lifting objects up to 50 lbs
  • Walking, standing on concrete 8+ hrs/day with safety boots/shoes on
  • Sitting/working at a workstation

Work Environment:
  • Manufacturing environment with machinery noise, occasional odors of coolant, oils and machined metals. Climate may be cold or hot depending on outside temperature.
  • Exposed to dust, odors, fumes and noise associated with the extrusion and fabrication manufacturing processes

COMPANY OVERVIEW
Pexco, LLC - www.pexco.com
Pexco is a leading component supplier across a variety of industrial end markets and applications with production facilities in the US, Mexico, and Canada. The Company is primarily engaged in designing and manufacturing not only extruded plastic (commodity to high-performance) tubes and profiles through an expansive twelve-site footprint but also specializes in the injection molding of high-performance polymer parts. In addition, Pexco offers a wide range of differentiated, value-added services, including design, prototyping, die building, sub-assembly, fabrication and supply chain management. Moreover, Pexco has developed deep expertise in processing PTFE rod, tube, sheet, tape, and pipe, as well as in rubber extrusion serving the RV and other industries.
Pexco's innovative products are utilized in fluid handling, electrical insulation, traffic safety, infrastructure, and lighting applications across aerospace & defense, medical, electronics & semiconductors, mobility, environmental testing, pharmaceuticals, food & beverage, and other high-growth end-markets. The Company sells directly to more than 2,000 customers, including OEMs and end-users, as well as through distribution in certain markets.
Pexco has built an industry-leading reputation through its focus on short-run products with rapid turnarounds, tight tolerances, material science expertise, and a high degree of operational complexity. The company has a proven track record of growing its core segments and entering attractive new verticals over time to gain an increased share of a $10 billion total addressable market.
Pexco's strategy is to consistently deliver compelling customer value within both our core and strategic market segments. Continuous improvement and ease of doing business (internal and external), remain a consistent operating theme for Pexco.
The above statements are intended to describe the general nature and level of work being performed by people assigned to this position. They are not intended to be construed as an exhaustive list of all responsibilities, duties and skills required of personnel so classified.
Pexco is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or Veteran status.
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.
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About Pexco

Sourced by ZipRecruiter

Industry

Plastics product manufacturing

Company size

501 - 1,000 Employees

Headquarters location

Johns Creek, GA, US

Year founded

1973

Social media

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