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Pharmaceutical Spray Drying Jobs (NOW HIRING)

Merck & Co.

$50K - $67K/yr

Chemical Engineering, Pharmaceutical Engineering, Biochemical Engineering, Chemistry, or a related ... Spray Drying.Experience working in a cross-functional manufacturing, technical, or operational ...

Catalent, Inc.

Pharmaceutical Technician II

Chelsea, MA · On-site

$40K - $52K/yr

Pharmaceutical Technician II Catalent's Chelsea, Massachusetts site-often referred to as the Boston ... and advanced spray drying equipment, including multiple large-scale GMP spray dryers. The site ...

Catalent, Inc.

Pharmaceutical Technician I

Chelsea, MA · On-site

$24 - $26/hr

Pharmaceutical Technician I Position Summary: * Work Schedule: 2/2/3 Work Schedule - 6:00pm to 6 ... The site features inhaled powder spray drying, as well as multiple commercial-scale lines for ...

Catalent, Inc.

Pharmaceutical Technician I

Chelsea, MA · On-site

$24 - $26/hr

Pharmaceutical Technician I Position Summary: * Work Schedule: 2/2/3 Work Schedule - 6:00am to 6 ... The site features inhaled powder spray drying, as well as multiple commercial-scale lines for ...

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Pharmaceutical Spray Drying information

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How much do pharmaceutical spray drying jobs pay per hour?

As of Sep 14, 2026, the average hourly pay for pharmaceutical spray drying in the United States is $19.43, according to ZipRecruiter salary data. Most workers in this role earn between $16.59 and $21.15 per hour, depending on experience, location, and employer.

What is pharmaceutical spray drying?

Pharmaceutical spray drying is a process used to convert liquid drug formulations into dry powders by rapidly drying them with a hot gas. This technique is commonly used to improve the stability, solubility, and bioavailability of pharmaceutical compounds. The process involves atomizing the liquid into fine droplets, which are then exposed to hot air, causing the solvent to evaporate quickly and leaving behind dry particles. It is widely used in the production of inhalable drugs, oral formulations, and for encapsulation of sensitive ingredients.

What are the key skills and qualifications needed to thrive in pharmaceutical spray drying, and why are they important?

To excel in Pharmaceutical Spray Drying, a solid background in pharmaceutical sciences, chemical engineering, or a related field is essential, often supported by a relevant degree. Familiarity with spray drying equipment, process analytical technology (PAT), and adherence to Good Manufacturing Practices (GMP) are typically required, along with knowledge of regulatory standards. Strong problem-solving abilities, attention to detail, and effective communication help professionals optimize processes and ensure product quality. These skills are crucial for maintaining product efficacy, meeting regulatory requirements, and ensuring safe and efficient pharmaceutical manufacturing.

What are some common challenges faced by professionals working in pharmaceutical spray drying, and how can they be addressed?

Professionals in pharmaceutical spray drying often encounter challenges such as maintaining consistent particle size, ensuring product stability, and controlling moisture content. These issues can affect the efficacy and shelf life of the final product. To address these challenges, it is essential to closely monitor process parameters, collaborate with quality assurance teams, and regularly calibrate equipment. Working in multidisciplinary teams with formulation scientists and process engineers also helps in troubleshooting and optimizing the spray drying process.

What is the difference between Pharmaceutical Spray Drying vs Pharmaceutical Quality Control?

AspectPharmaceutical Spray DryingPharmaceutical Quality Control
Primary RoleOperates spray drying equipment to produce powdered pharmaceuticalsTests and inspects pharmaceutical products for quality and compliance
Required SkillsKnowledge of manufacturing processes, equipment operation, safety protocolsUnderstanding of testing methods, regulations, analytical techniques
Work EnvironmentManufacturing plant, production lineLaboratory or quality assurance department
CertificationsGMP training, equipment operation certificationsQuality assurance certifications, GMP knowledge

Pharmaceutical Spray Drying focuses on the manufacturing process of powdered drugs, while Pharmaceutical Quality Control ensures the final products meet quality standards. Both roles are essential in pharmaceutical production but differ in responsibilities and work environments.

Infographic showing various Pharmaceutical Spray Drying job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 84% Full Time, 12% Part Time, 2% Contract, and 1% Nights. Highlights an 82% Physical, 2% Hybrid, and 16% Remote job distribution, with an average salary of $40,423 per year, or $19.4 per hour.

Senior Process Engineer - Spray Drying & Flavors

Sharonville, OH • On-site

Glanbia
Food Services and Drinking Places • 5 - 10K employees
Learn more about Glanbiaexternal

$99K - $129K/yr

Full-time

Medical, Dental, Retirement

Re-posted 8 days ago

Glanbia Performance Nutrition rating

8.0

Company rating: 8.0 out of 10

Based on 39 frontline employees who took The Breakroom Quiz

Job description

Senior Process Engineer - Spray Drying & Flavors

Glanbia  

Join this dynamic team focused on delivering better nutrition for every step of life's journey 

 

The Opportunity 

This hands-on engineering role is the technical lead for flavors spray drying and manufacturing processes. You will support a capacity expansion in Sharonville by leading commissioning readiness, equipment qualification, product validation, startup, and process improvement. You will also troubleshoot manufacturing challenges, support new product commercialization, and help standardize best practices across flavors sites. 

Essential Functions

  • Support commissioning, operational readiness, equipment qualification, product validation, and startup for the Sharonville spray dryer expansion. 
  • Serve as a technical resource for spray drying, blending, liquid processing, powder handling, granulation, and related flavors manufacturing processes. 
  • Troubleshoot quality, yield, throughput, reliability, and operational issues using process data and root cause analysis. 
  • Lead process scale-up, manufacturing trials, technology transfer, validation protocols, and new product commercialization activities. 
  • Identify and implement improvements in productivity, waste, capacity, cost, and overall equipment effectiveness. 
  • Develop and improve SOPs, batch records, process instructions, validation methods, and engineering standards. 
  • Provide process requirements and operational acceptance criteria for equipment installations, upgrades, and capacity projects. 
  • Partner with Operations, Quality, R&D, Engineering, Maintenance, Supply Chain, Regulatory, and Commercial teams. 
  • Train manufacturing teams on new or improved processes and support safe, compliant operations. 
  • Provide technical support across flavors sites and travel domestically or internationally as needed. 
  • Perform other duties as assigned.

Qualifications

  • Bachelor's degree in Chemical, Food, Mechanical, Process, Industrial Engineering, or a related technical discipline.
  • 5+ years of engineering or manufacturing experience in flavors, food, beverage, ingredients, nutraceuticals, pharmaceuticals, or another process industry.
  • Hands-on experience supporting manufacturing operations, process optimization, troubleshooting, commercialization, scale-up, or startup activities.
  • Experience with process data analysis, root cause analysis, validation and qualification, project management, and SOP or batch record development.
  • Strong communication, collaboration, and problem-solving skills, with the ability to influence cross-functional teams without direct authority.
  • Ability to prioritize multiple projects and work effectively between plant-floor execution and technical discussions.

Preferred Experience

  • Spray drying experience and/or vertical startup experience for new processes or equipment.
  • Flavor manufacturing or food ingredient processing experience, including blending, liquid processing, powder handling, or formulation scale-up.
  • Lean Manufacturing, Six Sigma, DMAIC, statistical process analysis, process controls, automation, or PLC exposure.
  • Experience standardizing manufacturing processes across multiple sites

Where and how you will work  

The opportunity will be based in Sharonville, OH.

 

What we would like to offer you! 

The opportunity to develop your career on a global stage, continuous learning through an on-demand learning platform, and a competitive compensation package including staff discounts, generous family leave policy, health & dental plan, competitive salary, 401K.  

 

About Glanbia 

Glanbia is a better nutrition company with three divisions: Performance Nutrition, Health & Nutrition and Dairy Nutrition. Collectively and with our partners we offer an incredible breadth of expertise in nutrition. We employ a team of 5800 people, work with global food and beverage companies, and sell our award-winning and market-leading brands and ingredients in more than 100 countries worldwide

At Glanbia, we celebrate diversity, because we know that our individual strengths make us stronger together. We welcome and encourage interest from a variety of candidates, we will give your application consideration, without regard to race, color, religion, sex, sexual orientation, gender perception or identity, national origin, age, marital status, protected veteran status, or disability status.

At Glanbia, our culture celebrates individuality, knowing that together we are more.

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