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Operational Excellence Engineer Jobs in Pennsylvania

Operational Excellence Engineer

Bethlehem, PA · On-site

$68K - $92K/yr

Operational Excellence Engineer The Operational Excellence Engineer is a high‑energy, tactical role designed for a hands‑on engineer who thrives on solving problems where the work happens. You ...

The Operational Excellence Analyst is primarily responsible for completing tasks directly or ... Industrial Engineering related assignments, Data organization, manipulation, visualization and ...

The Operational Excellence Analyst is primarily responsible for completing tasks directly or ... Industrial Engineering related assignments, Data organization, manipulation, visualization and ...

The Operational Excellence Analyst is primarily responsible for completing tasks directly or ... Industrial Engineering related assignments, Data organization, manipulation, visualization and ...

The Operational Excellence Analyst is primarily responsible for completing tasks directly or ... Industrial Engineering related assignments, Data organization, manipulation, visualization and ...

The Operational Excellence Analyst is primarily responsible for completing tasks directly or ... Industrial Engineering related assignments, Data organization, manipulation, visualization and ...

The Operational Excellence Analyst is primarily responsible for completing tasks directly or ... Industrial Engineering related assignments, Data organization, manipulation, visualization and ...

The Operational Excellence Manager is responsible for driving our transition to a Lean culture in ... Lead team to develop and maintain engineering competencies at the sites by coaching and mentoring ...

The Operational Excellence Specialist is an entry level position. It is both, a facilitative leader ... Bachelor's Degree in Engineering, Science, Supply Chain or equivalent work-related experience * Job ...

Coordinator, Operational Excellence Intertek is searching for a Coordinator, Operational Excellence ... The team offers the architectural, engineering and construction (A/E/C) industry with a full suite ...

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Coordinator, Operational Excellence Intertek is searching for a Coordinator, Operational Excellence ... The team offers the architectural, engineering and construction (A/E/C) industry with a full suite ...

New

Coordinator, Operational Excellence Intertek is searching for a Coordinator, Operational Excellence ... The team offers the architectural, engineering and construction (A/E/C) industry with a full suite ...

Coordinator, Operational Excellence Intertek is searching for a Coordinator, Operational Excellence ... The team offers the architectural, engineering and construction (A/E/C) industry with a full suite ...

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Operational Excellence Engineer information

See Pennsylvania salary details

$36.1K

$85.2K

$135.3K

How much do operational excellence engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for operational excellence engineer in Pennsylvania is $85,233.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,700.00 and $94,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Operational Excellence Engineer?

To thrive as an Operational Excellence Engineer, you need a solid background in process improvement methodologies such as Lean, Six Sigma, and a degree in engineering or a related field. Familiarity with data analysis tools, statistical software, and certifications like Lean Six Sigma Green or Black Belt are highly valued. Strong problem-solving skills, communication, and the ability to lead cross-functional teams are crucial soft skills. These capabilities are important because they drive continuous improvement, efficiency, and sustainable value creation within organizations.

What is an operational excellence engineer?

Operational Excellence Engineers are professionals who focus on improving business processes, increasing efficiency, and ensuring quality within an organization. They use methodologies like Lean, Six Sigma, and continuous improvement to analyze workflows, identify inefficiencies, and implement solutions that drive operational performance. Their role often involves leading cross-functional teams, training staff, and monitoring key performance indicators to sustain long-term results.

How does an operational excellence engineer typically collaborate with cross-functional teams to drive process improvements?

Operational Excellence Engineers work closely with departments such as production, quality, supply chain, and IT to identify inefficiencies and implement process improvements. They often facilitate workshops, lead root cause analyses, and coordinate kaizen or continuous improvement initiatives that require input from multiple stakeholders. Effective communication and the ability to bring diverse teams together are key, as these engineers ensure that proposed changes are feasible and aligned with overall business objectives. Collaboration is not only frequent but essential for successful, sustainable outcomes.

What is the difference between Operational Excellence Engineer vs Process Improvement Specialist?

AspectOperational Excellence EngineerProcess Improvement Specialist
CredentialsTypically requires engineering degrees, certifications like Lean, Six SigmaOften holds similar certifications, background in process analysis
Work EnvironmentManufacturing, industrial, or corporate settings focusing on efficiencyVarious industries, focusing on analyzing and optimizing processes
Employer & Industry UsageCommon in manufacturing, healthcare, and logisticsUsed across industries including manufacturing, services, and healthcare

Operational Excellence Engineers and Process Improvement Specialists both focus on enhancing efficiency and reducing waste. While the Engineer often works on large-scale projects and implements strategic initiatives, the Specialist may focus more on specific process analysis and incremental improvements. Both roles require similar certifications and are integral to continuous improvement efforts across industries.

What does an operational excellence engineer do?

An operational excellence engineer focuses on improving business processes, efficiency, and quality within an organization. They analyze workflows, implement lean or Six Sigma methodologies, and use tools like data analysis and process mapping to optimize operations and reduce waste.

What are popular job titles related to Operational Excellence Engineer jobs in Pennsylvania?

For Operational Excellence Engineer jobs in Pennsylvania, the most frequently searched job titles are:

What job categories do people searching Operational Excellence Engineer jobs in Pennsylvania look for?

The top searched job categories for Operational Excellence Engineer jobs in Pennsylvania are:

Infographic showing various Operational Excellence Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 83% Full Time, 16% Part Time, and 1% Contract. Highlights an 93% Physical, 3% Hybrid, and 4% Remote job distribution, with an average salary of $85,233 per year, or $41 per hour.

Operational Excellence Engineer

Exalta Group

Bethlehem, PA • On-site

$68K - $92K/yr

Full-time

Re-posted 11 days ago


Job description

Job Title: Operational Excellence Engineer

The Operational Excellence Engineer is a high‑energy, tactical role designed for a hands‑on engineer who thrives on solving problems where the work happens. You will be the primary execution resource for the Director of Operational Excellence, serving as the “boots on the ground” to implement process improvement activities supporting the Annual Cost Excellence (ACE) program. This role is intended for a self‑starter who prefers the production floor to a conference room. The mission is simple: take improvement ideas and engineering intent and turn them into repeatable, shop‑floor execution through Lean methods, standard work, and hands‑on problem solving.

Principle Duties / Responsibilities:
  • Identify, execute, and sustain site‑level hard and soft cost‑saving initiatives supporting the Annual Cost Excellence (ACE) program
  • Serve as the primary site‑level execution resource for Operational Excellence initiatives
  • Collaborate with engineering teams to review methods of manufacture and recommend practical improvements
  • Develop, test, and introduce improved manufacturing processes into full‑scale production environments
  • Conduct process development activities including experiments, trials, and Design of Experiments (DOE)
  • Support and execute process validation and qualification activities (IQ, OQ, PQ, MSA)
  • Provide hands‑on technical support and training to production teams for machining and secondary processes
  • Create, document, and maintain setup sheets, standard work, and work instructions
  • Facilitate Kaizen events, Time Studies, Value Stream Mapping, and A3 problem‑solving activities
  • Serve as the site lead for Training Within Industry (TWI)
  • Leverage 3D printing to design and deploy fixtures, tooling, and shop‑floor aids
  • Execute required EPICOR ERP transactions to support manufacturing and improvement activities
  • Maintain site‑level trackers, dashboards, and cost‑savings documentation
  • Adhere to Tyber Medical safety requirements and OSHA standards
  • Work in compliance with cGMP, QMS requirements, SOPs, SWIs, and Good Documentation Practices (GDP)
  • Other duties as assigned.

Experience / Core Competencies:

  • Proven ability to work effectively in a production manufacturing environment
  • Strong hands‑on problem‑solving mindset with a focus on execution
  • Ability to work independently with urgency and perform effectively under pressure
  • Proven ability to establish and maintain effective working relationships across engineering, operations, and quality
  • Strong understanding of shop‑floor measurement tools, including calipers, micrometers, vision systems, and hard gages
  • Ability to read and interpret blueprints, technical drawings, and GD&T
  • Working knowledge of Lean tools (5S, Gemba, Root Cause Analysis)
  • Working knowledge of SOPs, SWIs, cGMP, GDP, and QMS requirements
  • Working knowledge of ERP, production routings, and bill of materials
  • Effective written and verbal communication skills
  • Skilled in understanding and following verbal and written instructions
  • Ability to spend approximately 80% of the workday on the manufacturing floor
Required / Preferred Education
  • Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering

    (Recent graduates encouraged to apply)

  • Proficiency with SolidWorks, Microsoft Excel, Microsoft Word

  • Lean Bronze certification or willingness to obtain

  • Experience operating CNC equipment

  • Python programming experience

  • Arduino or embedded systems exposure

  • Automation or manufacturing systems integration experience


EXALTA is an Equal Opportunity Employer. We respect every employee as an individual, and we hire and promote based on qualifications, performance, and potential - without regard to race, religion, sex, sexual orientation, gender identity, national origin, age, disability, or veteran status.