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Npi Process Engineer Jobs (NOW HIRING)

Manufacturing Process Engineer

Perrysburg, OH · On-site

$69K - $92K/yr

Manufacturing Process Engineer Location: Bowling Green, OH, Perrysburg, OH Position Summary The ... Lead APQP / NPI activities, including product launches, trials, and change management • Drive ...

PCBA Senior NPI Engineer

San Jose, CA · On-site

$100K - $110K/yr

As a Senior NPI / Process Engineer, you will serve as the Subject Matter Expert (SME) for PCB manufacturing and electronic assembly processes. You will lead, mentor and guide engineering teams to ...

NPI Quality Engineer

Nashua, NH · On-site

$72K - $93K/yr

NPI Quality Engineer Location: Nashua, NH POSITION SUMMARY: We are seeking a proactive and detail ... Conduct supplier process audits and PPAP reviews * Collaborate with Manufacturing Engineering on ...

Lead Analyst, NPI Process

Wilmington, MA · On-site

$109K - $150K/yr

... Introduction (NPI) processes. This role partners with Business Unit project managers and New ... Bachelors degree in Engineering (Computer or Industrial), Business Administration, Management, or ...

... Introduction (NPI) processes. This role partners with Business Unit project managers and New ... Bachelors degree in Engineering (Computer or Industrial), Business Administration, Management, or ...

Sr. Process Engineer

San Diego, CA · On-site

$110K - $142K/yr

Support new product introduction (NPI) by developing scalable and repeatable assembly processes ... Partner with quality engineering to implement corrective and preventive actions (CAPA)

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Npi Process Engineer information

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$49.5K

$92K

$142.5K

How much do npi process engineer jobs pay per year?

As of Jul 11, 2026, the average yearly pay for npi process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an NPI Process Engineer, and why are they important?

To thrive as an NPI (New Product Introduction) Process Engineer, you need a strong background in engineering principles, manufacturing processes, and typically a degree in mechanical, electrical, or industrial engineering. Familiarity with CAD software, process mapping tools, Six Sigma or Lean Manufacturing methodologies, and sometimes certifications like PMP or Six Sigma Green Belt are often required. Excellent project management, problem-solving, and cross-functional communication skills help you coordinate teams and drive continuous improvement. These skills ensure efficient product launches, high-quality manufacturing outcomes, and successful collaboration between design and production teams.

What is the difference between Npi Process Engineer vs Manufacturing Process Engineer?

AspectNpi Process EngineerManufacturing Process Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Six Sigma
Work EnvironmentNew product development, design validationExisting production lines, process optimization
Industry UsageTechnology, electronics, medical devicesAutomotive, consumer goods, electronics

The Npi Process Engineer focuses on new product introductions, ensuring smooth transition from design to manufacturing. In contrast, the Manufacturing Process Engineer optimizes existing manufacturing processes for efficiency and quality. Both roles require similar credentials and often work within the same industries, but their primary focus differs—one on launching new products, the other on refining ongoing production.

What are some typical challenges faced by NPI Process Engineers during product launch phases, and how can they be managed?

NPI Process Engineers often encounter challenges such as tight timelines, constant design iterations, and coordinating between cross-functional teams during product launches. Managing these challenges involves strong project management skills, clear communication, and proactive risk assessment to identify and address potential bottlenecks early. Building solid relationships with design, manufacturing, and quality teams helps streamline problem-solving and ensures smoother transitions from prototype to full production.

What are NPI Process Engineers?

NPI Process Engineers are professionals responsible for managing and optimizing the processes involved in New Product Introduction (NPI) within manufacturing or engineering environments. They coordinate the transition of new products from design to mass production by developing, testing, and refining production processes. Their role involves cross-functional collaboration to ensure products meet quality, cost, and timeline requirements. NPI Process Engineers also work to identify and resolve potential manufacturing issues early in the product lifecycle, ensuring a smooth and efficient launch.
More about Npi Process Engineer jobs
Infographic showing various Npi Process Engineer job openings in the United States as of July 2026, with employment types broken down into 95% Full Time, 2% Part Time, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

SMT Process Engineer - IB4

Foxconn Industrial Internet - FII

Houston, TX • On-site

Full-time

Re-posted 18 days ago


Job description

Position Summary
The SMT Process Engineer is responsible for developing, optimizing, and sustaining Surface Mount Technology (SMT) processes to support PCBA manufacturing. This role ensures process stability, yield improvement, and product quality through hands-on engineering support, data-driven analysis, and cross-functional collaboration.
The engineer will play a key role in New Product Introduction (NPI), process validation, and continuous improvement initiatives to support advanced electronic manufacturing programs.
Key Responsibilities
  • Develop, configure, and optimize SMT manufacturing processes from NPI through mass production, ensuring readiness for scale and quality targets
  • Drive yield improvement and process stability across SMT lines, including stencil printing, placement, reflow, and inspection
  • Perform root cause analysis (RCA) on SMT defects (e.g., bridging, tombstoning, voiding, insufficient solder) and implement corrective and preventive actions
  • Support SMT line setup, validation, and qualification, including process parameter development and DOE (Design of Experiments)
  • Collaborate with Design and NPI teams to perform Design for Manufacturability (DFM) reviews and ensure smooth product launches
  • Establish and maintain process documentation, including SOPs, work instructions, PFMEA, and control plans
  • Monitor key performance metrics (yield, defect rate, cycle time, OEE) and drive continuous improvement initiatives
  • Support line balancing, capacity analysis, and throughput optimization to improve production efficiency
  • Provide technical support and training to production teams on SMT processes, equipment, and best practices
  • Work closely with Quality and Test Engineering teams to resolve manufacturing issues and improve product reliability
  • Evaluate and implement new materials, equipment, and process technologies to enhance manufacturing capability
  • Support customer audits, line tours, and technical discussions as needed

Required Qualifications and Skills
  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related field
  • 5+ years of experience in SMT process engineering or PCBA manufacturing environment
  • Hands-on experience supporting SMT production lines and equipment
  • Strong experience with SMT equipment, including:
  • Pick-and-place Panasonic systems
  • Screen printers
  • Reflow Ersa ovens
  • AOI / SPI inspection systems
  • Deep understanding of SMT processes:
  • Solder paste printing
  • Component placement
  • Reflow soldering
  • Inspection and defect analysis
  • Experience with:
  • Root cause analysis (5 Whys, 8D, Fishbone)
  • Design of Experiments (DOE)
  • Process validation and qualification
  • Yield and defect reduction strategies
  • Familiarity with IPC standards (IPC-A-610, J-STD-001)
  • Proficiency in Microsoft Office (Excel, PowerPoint, Word)
  • Experience with CAD/CAM, MES/SFC systems, or process simulation tools is a plus

Preferred Skills:
  • Strong analytical and problem-solving skills with hands-on troubleshooting ability
  • Ability to work in a fast-paced, high-volume manufacturing environment
  • Strong ownership, attention to detail, and sense of urgency
  • Excellent communication and cross-functional collaboration skills
  • Ability to manage multiple priorities and support production needs
  • Experience in high-volume PCBA or server manufacturing environments
  • Experience with Lean Manufacturing, Six Sigma, or Kaizen methodologies
  • IPC certification (IPC-A-610, J-STSMT D-001)
  • Experience supporting NPI builds and ramp-to-production environments
  • Experience with failure analysis techniques (cross-section, dye & pry, X-ray, etc.)

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