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Moldflow Simulation Jobs (NOW HIRING)

AFL

Manufacturing Technology Engineer

Duncan, SC · On-site

$67K - $86K/yr

Simulation Analysis : Review and interpret Moldflow simulations (fill, pack, warp, and cooling) to make data-driven design decisions before tooling kickoff. * Tooling Procurement & Supplier ...

Technimark

Design Engineer

Asheboro, NC

Moldflow and Ansys FEA * Industrial Design using Simulation or Rendering packages a plus * Critical thinking, able to use logic and reasoning. * Complex problem solving (root cause analysis ...

Technimark

Design Engineer

Asheboro, NC · On-site

Moldflow and Ansys FEA * Industrial Design using Simulation or Rendering packages a plus * Critical thinking, able to use logic and reasoning. * Complex problem solving (root cause analysis ...

OP Mobility

INJECTION PROCESS ENGINEER

Greer, SC · On-site

Capable of reading and understanding rheology studies (Moldflow, simulations). * Experience with equipment installation, cell design, and robotic integration is a major plus. * Solid project ...

Koch Industries

Tooling Engineer

Naperville, IL · On-site

$105K - $145K/yr

Utilize simulation tools (e.g., Moldflow) to predict performance, reduce risk, and accelerate product development cycles * Lead root cause analysis and continuous improvement initiatives to resolve ...

PREDICTANT LLC

Sustaining Mechanical Engineer

Raleigh, NC · On-site

$88K - $109K/yr

Knowledge of development tools, product testing practices, fabrication processes Ability to use and/or interpret results from simulation software packages such as MoldFlow or SolidWorks Plastics ...

New Concept Technology

Mold Designer

Emigsville, PA · On-site

Familiarity with Moldflow or similar simulation software. * Experience designing hot runner systems. * Knowledge of automation and robotic part handling. Why Join Us We are committed to innovation ...

Socket.dev

Sustaining Mechanical Engineer

Raleigh, NC · On-site

$88K - $109K/yr

Ability to use and/or interpret results from simulation software packages such as MoldFlow or SolidWorks Plastics * Ability to interpret a set of written requirements and realize the specifications ...

Predictant LLC

Sustaining Mechanical Engineer

Raleigh, NC · On-site

$88K - $109K/yr

... from simulation software packages such as MoldFlow or SolidWorks Plastics • Ability to interpret a set of written requirements and realize the specifications required to deliver the finished ...

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Moldflow Simulation information

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$39K

$123.4K

$190.5K

How much do moldflow simulation jobs pay per year?

As of Sep 9, 2026, the average yearly pay for moldflow simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What is moldflow simulation?

Moldflow Simulation refers to the use of specialized software to analyze, predict, and optimize the injection molding process for plastic parts. It enables engineers to simulate how melted plastic fills a mold, cools, and solidifies, helping to identify potential defects such as warpage, air traps, or sink marks before manufacturing begins. By using Moldflow Simulation, companies can save time and costs by reducing the need for physical prototypes and minimizing production issues. This technology is widely used in industries like automotive, consumer goods, and medical devices to ensure high-quality plastic parts.

What are the key skills and qualifications needed to thrive as a moldflow simulation engineer, and why are they important?

To thrive as a Moldflow Simulation Engineer, you need a solid background in engineering (often mechanical or plastics engineering), deep understanding of injection molding processes, and proficiency in simulation analysis. Expertise in Autodesk Moldflow software, CAD tools, and sometimes certifications in simulation or plastics processing are commonly required. Strong analytical thinking, problem-solving, and effective communication skills help you interpret results and collaborate with cross-functional teams. These skills and qualifications are essential for optimizing part design and manufacturing processes, reducing defects, and ensuring product quality.

What are some common challenges faced by professionals working in moldflow simulation, and how can they be addressed?

Professionals in Moldflow Simulation often encounter challenges such as accurately modeling complex part geometries, ensuring material data accuracy, and interpreting simulation results to make actionable recommendations. Staying updated with the latest software features and collaborating closely with design and manufacturing teams can help address these issues. Regular communication with tooling engineers and product designers ensures that simulation insights are effectively integrated into the design and production process, ultimately improving part quality and reducing costly manufacturing iterations.

What is the difference between Moldflow Simulation vs Mold Design Engineer?

AspectMoldflow SimulationMold Design Engineer
Primary FocusAnalyzing and optimizing plastic part and mold designs using simulation softwareDesigning and developing physical molds for manufacturing
Required SkillsCAD, CAE software, material properties, troubleshootingCAD, mechanical design, manufacturing processes
Work EnvironmentEngineering offices, simulation labsManufacturing plants, design studios
CertificationsOften requires CAD/CAE certificationsMechanical engineering degrees, CAD certifications

While Moldflow Simulation specialists focus on virtual analysis to improve mold and part designs, Mold Design Engineers create the physical molds used in manufacturing. Both roles require CAD skills and industry knowledge, but their core tasks differ: one emphasizes simulation and analysis, the other physical mold creation.

What other helpful pages are available for Moldflow Simulation?

Other pages related to Moldflow Simulation:

Infographic showing various Moldflow Simulation job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 86% Full Time, 10% Part Time, 2% Contract, and 1% Nights. Highlights an 78% Physical, 3% Hybrid, and 19% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Manufacturing Technology Engineer

Duncan, SC • On-site

AFL
Telecommunications • 1 - 5K employees
Learn more about AFLexternal

$67K - $86K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 12 days ago

Job description

Manufacturing Technology Engineer - Injection Molding & Tooling
About Us
AFL manufactures industry-leading fiber optic cable, connectivity, and accessories, and provides engineering and installation services for some of the largest telecom customers in the world. Founded in 1984 with a single fiber optic cable, we now manufacture thousands of products, generate in excess of $4 Billion in revenue, and employ approximately 12,000 associates worldwide.
At AFL, we recognize that our employees are our greatest asset. We hire and train each individual, investing in them to ensure success in their careers. With a commitment to professional development and growth, let us connect you to your next career opportunity.
What We Offer
  • Flexibility: Hybrid work schedule for qualifying employees and flexible time off policy.
  • Financial Security: 401K company match up to 4% (dollar-for-dollar match).
  • Growth: Professional development, training, and tuition reimbursement programs.
  • Health & Wellness: Excellent medical, dental, vision, and life insurance policy options.
  • Advancement: Opportunities for career progression with an industry leader.

Job Summary
The Manufacturing Technology Engineer - Injection Molding & Tooling is a technical authority overseeing AFL's external global network of outsourced molding and tooling suppliers. Operating at the critical intersection of New Product Development (NPD), Supply Chain, and external manufacturing, this role is responsible for the design, build, commissioning, and maintenance of injection and compression mold tooling across the product lifecycle.
This position requires a "hands-on" technical expert who will work closely with Product Development and Design Engineering to optimize plastic part design, mandate robust DFM standards, approve tool designs, and manage the technical validation process to evolve AFL's telecommunications product portfolio.
Key Responsibilities
  1. New Product Development & DFM Partnership
  • Design Optimization: Partner directly with Product Development and Design Engineering early in the product lifecycle to optimize plastic part designs for injection and compression molding.
  • DFM Leadership: Lead comprehensive Design for Manufacturability (DFM) reviews covering features, draft angles, wall thickness uniformity, gating locations, knit lines, and sink management.
  • Simulation Analysis: Review and interpret Moldflow simulations (fill, pack, warp, and cooling) to make data-driven design decisions before tooling kickoff.
  1. Tooling Procurement & Supplier Management
  • RFQ Strategy: Author technical RFQ packages for new tooling, specifying mold classifications (SPI Class 101/102), steel types, cavitation strategy, and hot/cold runner systems to obtain precise tooling and part quotes.
  • Primary Interface: Act as a primary technical interface between AFL, external toolmakers, and third-party molders to scope, implement, and track tooling changes.
  • Project Management: Lead projects to design, build, and commission mold tooling, tracking schedules to ensure suppliers hit critical milestones from steel cutting through tool acceptance.
  1. Mold Design Approval & Tooling Validation
  • Design Approvals: Critically review and formally approve detailed 3D mold designs and modifications submitted by external vendors, verifying parting lines, cooling line layouts, slider/lifter mechanisms, and ejection systems.
  • Quality Validation: Support engineering and quality teams during the plastic part approval process. Review FAI, IQ/OQ/PQ validation protocols, and Statistical Process Control data (Cpk).
  • Hands-on Troubleshooting: Travel to external tool machine shops and supplier molding facilities to troubleshoot sample runs, resolve defects, and optimize process windows using scientific molding principles.
  1. Material Selection & Lifecycle Support
  • Material Strategy: Provide expertise on plastic material properties and resin selection (e.g., Polycarbonate, ABS, blends, glass-filled resins) tailored for telecom and fiber optic environments.
  • Sustaining Engineering: Work collaboratively with Product Engineering to scope and implement changes to released injection and compression tooling, using engineering analysis to solve complex, real-world failures.
  • Safety & Compliance: Work within an ISO-9001 quality management system environment and strictly adhere to and promote the environmental, health, and safety policies of AFL.

Personal Qualities
  • Initiative: A self-starter with a willingness to take on additional responsibilities and drive projects forward independently.
  • Teamwork: Collaborates effectively in a cross-functional team environment featuring product management, quality, and manufacturing engineering.
  • Communication: Possesses strong written, verbal, and interpersonal influencing skills to align internal and external stakeholders.
  • Detail-Oriented: Demonstrates a high level of precision and rigorous attention to detail in tool designs, data analysis, and drawing reviews.
  • Flexible: Mentally agile and able to quickly adapt to shifting project priorities, deadlines, and business needs.

Required Qualifications
  • Education: Bachelor of Science in Mechanical Engineering, Plastics Engineering, or a highly relevant technical discipline.
  • Experience: Minimum of 3+ years (7+ preferred for Senior level) of dedicated experience designing, building, and/or troubleshooting injection mold tooling.
  • Hands-On Foundation: Proven physical troubleshooting experience in a tool room, mold-making shop, or injection molding shop floor operations.
  • CAD Proficiency: Solid experience with parametric solid modeling (SolidWorks highly preferred) to interrogate, review, and modify complex plastic part and tooling designs.
  • Technical Knowledge: Robust understanding of plastic part design practices, plastic material properties, metrology, and mold flow simulation.
  • Quality Systems: Experience working within an ISO-9001 quality management system.
  • Travel: Ability to work in an office environment with a willingness to travel up to 25% domestically and internationally to audit suppliers and support tool builds.

Preferred Skills & Experience (Not Required)
  • 5+ years of experience designing and/or building injection and compression mold tooling.
  • 2+ years of direct experience designing plastic parts.
  • Fiber optic industry experience, specifically regarding telecom design, development, and/or component applications.

Equal Opportunity Employer Statement
AFL is an Equal Opportunity Employer. The contractor will not discharge or in any other manner discriminate against employees or applicants because they have inquired about, discussed, or disclosed their own pay or the pay of another employee or applicant. However, employees who have access to the compensation information of other employees or app)
licants as a part of their essential job functions cannot disclose the pay of other employees or applicants to individuals who do not otherwise have access to compensation information, unless the disclosure is (a) in response to a formal complaint or charge, (b) in furtherance of an investigation, proceeding, hearing, or action, including an investigation conducted by the employer, or (c) consistent with the contractor's legal duty to furnish information. 41 CFR 60-1.35(c
Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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