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Moldflow Analysis Jobs (NOW HIRING)

medplast

Process Engineer

San Antonio, TX · On-site

Develop processes, review Moldflow data for start-up and debug * Travel to customer sites, tool ... Familiarity with the various engineering grade thermoplastic resins and Mold Flow analysis ...

medplast

Process Engineer

San Antonio, TX

Develop processes, review Moldflow data for start-up and debug * Travel to customer sites, tool ... Familiarity with the various engineering grade thermoplastic resins and Mold Flow analysis ...

medplast

Principal Tooling Engineer

San Antonio, TX · On-site

Familiarity with the various engineering grade thermoplastic resins and Mold Flow analysis * Experience using mold simulation tools beyond general mold flow exposure (e.g., Moldflow, Moldex3D, Sigma ...

medplast

Process Engineer

San Antonio, TX

Develop processes, review Moldflow data for start-up and debug * Travel to customer sites, tool ... Familiarity with the various engineering grade thermoplastic resins and Mold Flow analysis ...

Viant

Principal Tooling Engineer

San Antonio, TX · On-site

Familiarity with the various engineering grade thermoplastic resins and Mold Flow analysis * Experience using mold simulation tools beyond general mold flow exposure (e.g., Moldflow, Moldex3D, Sigma ...

Amcor

Product Development Engineer

Evansville, IN · On-site

Ensure the design is vetted through the appropriate analytical tools like FEA, MoldFlow, Etc... to insure functionality and moldability with minimal steel iterations. * Lead technical communication ...

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Moldflow Analysis information

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$30.5K

$98.5K

$162.5K

How much do moldflow analysis jobs pay per year?

As of Jun 15, 2026, the average yearly pay for moldflow analysis in the United States is $98,546.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $117,000.00 per year, depending on experience, location, and employer.

What is a Moldflow Analysis job?

A Moldflow Analysis job involves using simulation software to analyze the flow of molten plastic in injection molding processes. Professionals in this role evaluate mold designs, identify potential defects like warping or air traps, and optimize processing conditions to improve part quality. They work closely with design and manufacturing teams to ensure efficient production and reduce costs. This role requires expertise in CAD software, material properties, and injection molding principles.

What are some typical challenges faced by professionals working in Moldflow Analysis roles?

Professionals in Moldflow Analysis frequently encounter challenges such as interpreting complex simulation results, troubleshooting mold or part defects, and balancing design requirements with manufacturing capabilities. They often need to collaborate closely with design engineers, toolmakers, and production teams to ensure simulation findings translate effectively to the shop floor. Additionally, keeping up with evolving software features and industry best practices is key for producing accurate analyses. Addressing these challenges requires strong analytical skills and a proactive approach to communication within multidisciplinary teams.

What are the key skills and qualifications needed to thrive in the Moldflow Analysis position, and why are they important?

To excel in Moldflow Analysis, you need a strong background in plastics engineering, finite element analysis, and an understanding of mold design principles, often supported by a degree in engineering or a related field. Expertise with Moldflow simulation software (such as Autodesk Moldflow), CAD systems, and relevant certifications are highly valued. Attention to detail, problem-solving abilities, and effective communication are important soft skills in this role. These competencies are essential for accurately predicting manufacturing outcomes, optimizing plastic part designs, and facilitating collaboration with engineers and production teams.

More about Moldflow Analysis jobs
What cities are hiring for Moldflow Analysis jobs? Cities with the most Moldflow Analysis job openings:
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Moldflow Analysis jobs near you
Infographic showing various Moldflow Analysis job openings in the United States as of June 2026, with employment types broken down into 86% Full Time, 12% Part Time, and 2% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $98,546 per year, or $47.4 per hour.
Blow Molding Process Development Engineer

Blow Molding Process Development Engineer

Thermo Fisher Scientific

Rochester, NY • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 10 days ago

Thermo Fisher Scientific rating

7.7

Company rating: 7.7 out of 10

Based on 398 frontline employees who took The Breakroom Quiz

188th of 518 rated manufacturers

Job description

Work Schedule
Standard (Mon-Fri)
Environmental Conditions
Able to lift 40 lbs. without assistance, Adherence to all Good Manufacturing Practices (GMP) Safety Standards, Office
Job Description
When you join us at Thermo Fisher Scientific, you'll be part of an inquisitive team that shares your passion for exploration and discovery. With revenues of more than $40 billion and the largest investment in R&D in the industry, we give our people the resources and chances to create significant contributions to the world.
Location/Division Specific Information
Our Rochester, NY facility is where innovation and excellence come together. Become part of this dynamic location as we pioneer advancements in life sciences.
Discover Impactful Work:
As a Blow Molding Process Development Engineer, you will lead the development, optimization, and validation of blow molding processes that support Thermo Fisher Scientific's portfolio of innovative plastic products used in life science and laboratory applications. You will use your deep technical expertise in Scientific Molding , Design of Experiments (DOE), and process validation to deliver robust, repeatable, and efficient molding processes that meet demanding performance and quality requirements.
A day in the Life:
  • Lead process development activities for new and existing blow molded products from concept through commercial production.
  • Evaluate and select processing equipment for extrusion (EBM) and injection-stretch blow (ISBM) molded products.
  • Develop and conduct Design of Experiments (DOE) to evaluate process variables, establish control windows, and identify critical process parameters.
  • Partner multi-functionally with tooling, quality, materials, and manufacturing teams to ensure seamless product launch and scale-up.
  • Support tooling design and qualification, including review of materials, venting, flash pockets, etc.
  • Lead and document process validation activities (IQ/OQ/PQ) in alignment with Thermo Fisher Scientific's quality systems and industry standards.
  • Perform advanced troubleshooting of molding processes and equipment to resolve performance issues and drive continuous improvement.
  • Provide technical mentorship and guidance to process technicians and junior engineers.
  • Generate detailed technical reports, protocols, and documentation to support validation and regulatory submissions.
Keys to Success:
To succeed in this position, you need outstanding analytical thinking and problem-solving skills.
Education:
  • Bachelor's degree or equivalent experience in Plastics Engineering, Mechanical Engineering, Chemical Engineering, or a related area.
  • A Master's degree or equivalent experience is preferred.
Experience:
  • Minimum 7 years of experience in blow molding process development, optimization, and validation.
  • Extensive experience with evaluating and selecting mold tooling, plastic resins and processing equipment for blow molding.
  • Proven track record of establishing process conditions and solving product quality issues by understanding the relationships of material, product design, tooling, machine and processing conditions.
  • Proficiency with Design of Experiments (DOE), process characterization, and statistical analysis tools.
  • Experience reviewing product designs to enhance Design for Manufacturability
  • Knowledge of polymer flow simulation software (e.g., Moldflow, Sigmasoft) is a plus.
  • Experience in a regulated manufacturing environment (e.g., medical device, life sciences, or pharma) is highly desirable.
Knowledge, Skills, Abilities:
  • Strong analytical, problem-solving, and data-driven decision-making skills.
  • Excellent communication and documentation abilities across technical and non-technical team members.
  • Demonstrated skill in guiding projects, handling priorities, and achieving outcomes in a dynamic setting.
  • Passion for Thermo Fisher Scientific's mission and strong dedication to quality and continuous improvement.
Physical Requirements / Work Environment:
  • Ability to occasionally lift up to 40 lbs. and perform activities such as bending, reaching, and standing as needed.
  • Environment split between office and manufacturing.

Compensation and Benefits
The salary range estimated for this position based in New York is $107,000.00-$179,000.00.
This position may also be eligible to receive a variable annual bonus based on company, team, and/or individual performance results in accordance with company policy. We offer a comprehensive Total Rewards package that our U.S. colleagues and their families can count on, which includes:
  • A choice of national medical and dental plans, and a national vision plan, including health incentive programs
  • Employee assistance and family support programs, including commuter benefits and tuition reimbursement
  • At least 120 hours paid time off (PTO), 10 paid holidays annually, paid parental leave (3 weeks for bonding and 8 weeks for caregiver leave), accident and life insurance, and short- and long-term disability in accordance with company policy
  • Retirement and savings programs, such as our competitive 401(k) U.S. retirement savings plan
  • Employees' Stock Purchase Plan (ESPP) offers eligible colleagues the opportunity to purchase company stock at a discount

For more information on our benefits, please visit: https://jobs.thermofisher.com/global/en/total-rewards

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