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Metallurgy Process Engineer Jobs in Wixom, MI (NOW HIRING)

... Metallurgical Engineering, or related field. · 5-10 years of experience in process engineering (preferably automotive). · Strong Proficiency in MAGMA, ProCAST, or other casting simulation software ...

Job Posting Title Logistics Process Engineer Summary Dauch is looking for a Logistics Process ... and GKN Powder Metallurgy, Dauch unites deep engineering roots with global manufacturing ...

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... processes background · Ability to understand metallurgical requirements and interpret reports. · Strong problem-solving skills and a solution-focused mindset. · Understanding of quality problem ...

This engineer must operate with meaningful autonomy, manage multiple technical inputs, and drive ... and their processing such as hot rolling, cold rolling and finishing. * Strong metallurgical ...

Welding Engineer

Warren, MI · On-site

$55K - $126K/yr

Welding Engineer The Opportunity: Develop welding techniques, procedures, and application of ... metallic additive manufacturing and solid-state processes. Validate mechanical testing ...

Welding Engineer

Warren, MI · On-site +1

$55K - $126K/yr

Share Welding Engineer The Opportunity: Develop welding techniques, procedures, and application of ... metallic additive manufacturing and solid-state processes. Validate mechanical testing ...

Welding Engineer

Warren, MI · On-site

$55K - $126K/yr

Welding Engineer The Opportunity: Develop welding techniques, procedures, and application of ... metallic additive manufacturing and solid-state processes. Validate mechanical testing ...

Welding Engineer

Warren, MI · On-site

$55 - $126/hr

... metallic additive manufacturing and solid-state processes. Validate mechanical testing ... You Have: * 5+ years of experience as welding engineer * Experience as a technical lead ...

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This position involves performing BQA, mechanical testing, and, in some cases, metallurgical ... As part of our recruitment process, we may use jobrelated assessments in selected roles. These ...

Lab Engineer

Troy, MI · On-site

$82.64 - $112.40/hr

This position involves performing BQA, mechanical testing, and, in some cases, metallurgical ... As part of our recruitment process, we may use job‑related assessments in selected roles.These ...

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Metallurgy Process Engineer information

See Wixom, MI salary details

$47.4K

$88.2K

$136.6K

How much do metallurgy process engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for metallurgy process engineer in Wixom, MI is $88,199.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,400.00 and $98,700.00 per year, depending on experience, location, and employer.

What does a metallurgy process engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What are some typical challenges faced by metallurgy process engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.

What are the key skills and qualifications needed to thrive as a metallurgy process engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

Are metallurgy process engineers in demand?

Metallurgy process engineers are in steady demand due to their expertise in materials analysis, process optimization, and quality control in industries such as manufacturing, mining, and aerospace. Employment opportunities often require knowledge of industry-specific tools and certifications, with job growth driven by technological advancements and the need for sustainable materials processing.

What are popular job titles related to Metallurgy Process Engineer jobs in Wixom, MI?

For Metallurgy Process Engineer jobs in Wixom, MI, the most frequently searched job titles are:

Infographic showing various Metallurgy Process Engineer job openings in Wixom, MI as of July 2026, with employment types broken down into 1% As Needed, 81% Full Time, 14% Part Time, 1% Temporary, 2% Contract, and 1% Nights. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution, with an average salary of $88,199 per year, or $42.4 per hour.

Full-time

Re-posted 25 days ago


Dicastal North America rating

4.2

Company rating: 4.2 out of 10

Based on 5 frontline employees who took The Breakroom Quiz


Job description

Description

Summary:

We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes. The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product industrialization and drive excellence in manufacturability, quality, and efficiency. The ideal candidate will have deep expertise in hands-on knowledge of Low-Pressure Casting and Counter Pressure Casting technologies.

Essential Duties and Responsibilities:

Casting Process (Primary Focus) Perform advanced casting simulations using MAGMA, ProCAST or other software.

Analyze simulation outputs for mold filling, temperature gradients, solidification behavior, and potential defect formation.

Lead casting trials to validate simulation results and refine key process parameters for optimal outcomes.

Direct mold design efforts and establish robust casting process settings to ensure repeatability and quality.

Develop and implement process standards, best practices, and defect prevention guidelines specific to aluminum casting operations.

Evaluate machining sequences, fixturing solutions, and dimensional tolerances to ensure compatibility with casting design and processes.

Collaborate closely with cross-functional manufacturing teams to troubleshoot and resolve quality issues across casting, machining, and assembly stages.

Prepare detailed technical documentation, including reports and presentations, utilizing Microsoft Word and PowerPoint.

Communicate findings, insights, and technical recommendations to engineering, tooling, machining, and manufacturing teams.

Drive continuous improvement initiatives aimed at enhancing yield, reducing defects, and improving cost efficiency.

Occasional business travel to China and Mexico

Skills and Experience:

Bachelor's or Master's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related field.

5-10 years of experience in process engineering (preferably automotive).

Strong Proficiency in MAGMA, ProCAST, or other casting simulation software.

Working knowledge of Lean Manufacturing principles

Knowledge of machining fundamentals and assembly requirements.

Experience writing procedures and work instructions

Well-versed in automotive manufacturing standards, quality systems, and core tools such as APQP and PPAP.

Working knowledge of word processing and spreadsheet software in use.

Proven track record in supporting global, cross-cultural engineering projects and diverse team environments.

Strong written and verbal communication skills in English, with all levels of the company

Mandarin Chinese proficiency (written/verbal) is a plus.

Organizational Culture

Work safely and follow rules and guidelines for safe work

Reporting to work on time and with a positive attitude

Responsible for staying focused on tasks at hand

Being responsible for work performance and completing tasks throughout the day

Maintains a good working relationship with co-workers

Support a positive and steady workflow through the company

Works with a sense of urgency when needed

Support, coach or mentor co-workers when needed

Positively support change throughout the company

Physical Work Conditions

Must be able to work in a hot environment.

Must be able to lift varying weights

Must be able to push or pull carts of wheels.

Must be able to stand and walk for up to 12 hours per day.

Must be able to wear personal protective equipment when required.


*Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.


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