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Metallurgical Process Engineer Jobs (NOW HIRING)

thyssenkrupp

Metallurgical Engineer

Lafayette, IN · On-site

$80K/yr

Job Summary The Metallurgical Engineer will support the concept, development, and design of large ... Collaborate with process partners to improve metallurgical processes and validate new suppliers.

Rfamec

Process Engineer

Peoria, IL · On-site

$80 - $100/hr

RFA Engineering (www.rfamec.com ) is an engineering service provider dedicated to delivering our ... Experience with materials, metallurgical processes, mechanical systems, or industrial production ...

ELLWOOD Groups

Metallurgical Engineer

New Castle, PA · On-site

Metallurgical Analysis & Process Support * Perform metallurgical evaluations, including ... Bachelor's degree in Metallurgical Engineering, Materials Science, or related field. * Minimum 5 ...

Kymera International

Process Engineer

Robesonia, PA · On-site

Provides metallurgical, technical and scientific expertise to Company Manufacturing focused on product and process improvements. Develops and maintains a strong technical competency in the core ...

Kymera International

Process Engineer

Robesonia, PA · On-site

Job Type Full-time Description The Process Engineer operate as a key resource to Company ... Provides metallurgical, technical and scientific expertise to Company Manufacturing focused on ...

Donlin Gold LLC

Senior Process Engineer

Anchorage, AK · On-site

$225K - $250K/yr

Senior Process Engineer Location: Toronto, Calgary, or Vancouver, with travel to Anchorage, the ... Analyze metallurgical test work and operating data to validate design assumptions and support ...

Reading Alloys LLC

Process Engineer

Robesonia, PA · On-site

Description The Process Engineer operate as a key resource to Company Manufacturing with ... Provides metallurgical, technical and scientific expertise to Company Manufacturing focused on ...

Kennametal Stellite Inc.

Engineer Process

Huntsville, AL · On-site

$80 - $100/hr

Manufacturing Engineer - Industrial & Metallurgical Processes Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across manufacturing operations ...

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Metallurgical Process Engineer information

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How much do metallurgical process engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for metallurgical process engineer in the United States is $94,030.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $108,500.00 per year, depending on experience, location, and employer.

What does a metallurgical process engineer do?

A Metallurgical Process Engineer specializes in designing, analyzing, and improving processes used to extract, refine, and fabricate metals and alloys. They work to optimize production efficiency, ensure product quality, and maintain safety and environmental standards in industries such as mining, manufacturing, aerospace, and automotive. Their responsibilities may include developing new metallurgical processes, troubleshooting issues in metal production, and collaborating with other engineers to improve materials performance. Metallurgical Process Engineers play a key role in advancing technology and sustainability in metal-related industries.

What are the key skills and qualifications needed to thrive as a metallurgical process engineer?

To thrive as a Metallurgical Process Engineer, you need a solid background in metallurgy, materials science, and process engineering, typically supported by a bachelor's or master's degree in metallurgical or materials engineering. Familiarity with metallurgical testing equipment, process simulation software (such as Thermo-Calc or ANSYS), and quality control systems is often required. Strong problem-solving skills, attention to detail, and effective communication help you excel in collaborating with multidisciplinary teams and optimizing processes. These skills and qualifications are crucial for ensuring product quality, process efficiency, and innovation in metallurgical operations.

What are some common challenges faced by metallurgical process engineers in optimizing production processes?

Metallurgical Process Engineers often encounter challenges such as maintaining product quality while maximizing production efficiency, adapting to new technologies, and troubleshooting unexpected equipment failures. They must balance cost-effectiveness with strict safety and environmental regulations, which can require creative problem-solving and continuous process monitoring. Collaboration with cross-functional teams, such as quality control, maintenance, and operations, is crucial to identify bottlenecks and implement process improvements.

What is the difference between Metallurgical Process Engineer vs Materials Engineer?

AspectMetallurgical Process EngineerMaterials Engineer
CredentialsBachelor's in Metallurgy, Materials Science, or related field; often certifications in process optimizationBachelor's in Materials Science, Engineering, or related; certifications in materials testing or design
Work EnvironmentManufacturing plants, metal production facilities, R&D labsResearch labs, manufacturing, product development, quality control
Industry UsageMining, metal refining, alloy production, manufacturingConsumer electronics, aerospace, automotive, biomedical devices

Metallurgical Process Engineers focus on optimizing metal extraction, refining, and processing techniques, primarily working in metal production industries. Materials Engineers have a broader scope, working on developing and testing various materials for different applications. While both roles require a background in materials science, Metallurgical Process Engineers specialize in metals and their processing, whereas Materials Engineers work across a wider range of materials including polymers, ceramics, and composites.

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What are popular job titles related to Metallurgical Process Engineer jobs?

For Metallurgical Process Engineer jobs, the most frequently searched job titles are:

Metallurgical Process Engineer jobs near you
Infographic showing various Metallurgical Process Engineer job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $94,030 per year, or $45.2 per hour.

Process Engineer, PVD Coatings & Surface Treatments

Denver, NC • On-site

HEF USA
Industrial Machinery Manufacturing • 1 - 5K employees
Learn more about HEF USAexternal

Full-time

Re-posted 9 days ago

Job description

Calico Coatings is part of The HEF Group, a global leader in the science of tribology for more than 50 years, offering innovative nitriding surface treatments and PVD thin-film coating solutions for corrosion, wear and friction reduction of automotive and industrial machinery components. Today, HEF operates 70 facilities throughout Europe, Asia, and the Americas, providing Liquid Nitriding services & chemicals, PVD-based coating services, tribology testing services, and supplying engineered sleeve bearings & bushings for demanding industrial applications. For more information about HEF USA, please visit www.hefusa.net. Employee will be working within Calico Coatings, Inc. Candidate must live within 50 miles of plant.
Process Engineer Job Duties:
  • Provide operations support by implementing effective process controls for PVD coating technologies and other surface treatments for Calico Coatings, Denver, NC facility.
  • Lead process development and certification for new PVD coating and other surface treatment applications for Calico Coatings, Denver NC facility and other facilities, as assigned.
  • Perform root cause investigations and implement operational corrective and preventative actions to solve technical, process and/or material/metallurgical issues related to quality, operations and processes.
  • Provide operations support through implementation of effective process controls and PVD treatments.
  • Responsible for surface treatment qualification and certification requirements to maintain operational, engineering and quality compliance. Includes coordinating with metallurgical lab on key assignments.
  • Develop and manage technical documents that provide engineering requirements for PVD Coating and other coating operations.
  • Provide process-related training to production, quality and metallurgical lab staff.
  • Collaborate with sales and assist operations staff to develop new applications for PVD Coatings and other surface treatments offered by Calico. Includes assistance with cost analysis and designing necessary tooling.
  • Liaise with HEF Group R&D and Application Engineering organizations across facilities to develop effective working relationships and enhance surface treatment expertise for Denver, NC facility.
  • Maintain professional and technical knowledge by attending educational workshops, reviewing professional publications, establishing personal networks, participating in professional societies.

Skills/Qualifications:
  • 4-year science/engineering degree minimum - preferably in Metallurgical Engineering or Materials Science.
  • 2-5 years of experience in process engineering related to metallurgical surface treatments and coatings preferred.
  • Strong metallurgical understanding of ferrous-based materials (steel) and heat treatment essential.
  • Good understanding of surface engineering technologies as applied to wear-resistant hard coatings is essential.
  • Knowledge of metallurgical services such as heat treatment, electroplating, nitriding, thermal spray coatings, etc., as applied to automotive or industrial equipment/component manufacturers is a plus.
  • Basic knowledge of common industrial and automotive applications required.
  • Experience with customizing existing metallurgical processes to meet customer's specific technical requirements. Demonstrated Application Engineering skills is highly desirable.
  • Proven ability to drive process improvement and change, with results that have impacted the business.
  • Ability to communicate effectively with various stakeholders within the customer's and parent organization - product & process engineers, operations and sales staff, etc.
  • Must have strong leadership, training and facilitation skills.
  • May need to travel to different HEF locations for training, meetings, assistance, etc.

Calico Coatings is an Equal Opportunity Employer. Calico Coatings does not discriminate on the basis of race, religion, color, sex, gender identity, sexual orientation, age, non-disqualifying physical or mental disability, national origin, veteran status or any other basis covered by appropriate law. All employment is decided on the basis of qualifications, merit, and business need.
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About HEF USA

Sourced by ZipRecruiter

Industry

Industrial machinery manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

Springfield, OH, US

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