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Metal Forming Simulation Jobs in Pennsylvania (NOW HIRING)

Cadrex Southampton

CNC Programmer II

Southampton, PA · On-site

$25.50 - $35/hr

Conduct test runs and simulations to verify program accuracy and identify potential issues or ... metal fabrication, complex assembly, CNC punching, CNC machining, forming, robotic welding ...

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Metal Forming Simulation information

What is metal forming simulation?

Metal forming simulation is the use of computer-aided engineering (CAE) software to model and analyze metal forming processes such as stamping, forging, rolling, or extrusion. These simulations help engineers predict material behavior, identify potential defects, and optimize tool design before physical production begins. By using metal forming simulation, manufacturers can reduce prototyping costs, improve product quality, and minimize waste. It plays a crucial role in industries like automotive, aerospace, and manufacturing where precise metal shaping is required.

What are some typical challenges faced by professionals in metal forming simulation, and how can they be addressed?

Professionals in Metal Forming Simulation often encounter challenges such as inaccuracies in material modeling, complex geometry handling, and ensuring simulation results match real-world outcomes. Addressing these issues typically involves staying updated with the latest simulation software, collaborating closely with design and manufacturing teams, and validating simulations with experimental data. Developing strong problem-solving skills and continuously learning about new materials and forming technologies can also help overcome these common hurdles.

What are the key skills and qualifications needed to thrive as a metal forming simulation engineer, and why are they important?

To thrive as a Metal Forming Simulation Engineer, you need a solid background in mechanical or materials engineering, along with expertise in metal forming processes and finite element analysis (FEA). Proficiency in simulation software such as AutoForm, LS-DYNA, or Abaqus, and familiarity with CAD systems, are typically required, and certifications in FEA tools are advantageous. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for interpreting complex data and collaborating with diverse teams. These skills ensure accurate simulation results and optimized manufacturing processes, which are critical for cost efficiency and product quality.

What is the difference between Metal Forming Simulation vs Metal Manufacturing Engineer?

AspectMetal Forming SimulationMetal Manufacturing Engineer
Primary FocusUsing software to model and optimize metal forming processesOverseeing and improving metal manufacturing operations
Required SkillsKnowledge of simulation software, materials science, and process parametersManufacturing processes, quality control, and production management
Work EnvironmentDesign labs, engineering offices, software environmentsFactories, production lines, manufacturing plants
Common CertificationsEngineering degrees, CAD/CAE software certificationsManufacturing certifications, Six Sigma, quality management

Metal Forming Simulation specialists focus on modeling and optimizing metal forming processes through simulation software, while Metal Manufacturing Engineers oversee the actual production processes on the factory floor. Both roles require engineering knowledge, but their work environments and daily tasks differ significantly.

What are the most commonly searched types of Metal Forming Simulation jobs in Pennsylvania?

The most popular types of Metal Forming Simulation jobs in Pennsylvania are:

What are popular job titles related to Metal Forming Simulation jobs in Pennsylvania?

For Metal Forming Simulation jobs in Pennsylvania, the most frequently searched job titles are:

What job categories do people searching Metal Forming Simulation jobs in Pennsylvania look for?

The top searched job categories for Metal Forming Simulation jobs in Pennsylvania are:

What cities in Pennsylvania are hiring for Metal Forming Simulation jobs?

Cities in Pennsylvania with the most Metal Forming Simulation job openings:

Metal Forming Simulation jobs near you

Senior Engineer Advanced Manufacturing, Fabrication

Harley-Davidson

York, PA • On-site

$93K - $145K/yr

Full-time, Part-time

Medical, Retirement

Re-posted 11 days ago

Job description

Auto req ID: 53149 
Title: Senior Engineer Advanced Manufacturing, Fabrication 
Job Function: Engineering 
Location: YORK 
Company: Harley-Davidson Motor Company 
Full or Part-Time: Full Time 
Shift: SHIFT1 

At Harley-Davidson, we are building more than machines. It’s our passion and commitment to continue the evolution of this storied brand, and heighten the desirability of the Harley-Davidson experience. To keep building our legend and leading our industry through innovation, evolution, and emotion we need the best and brightest talent. We stand for the timeless pursuit of adventure. Freedom for the soul. Are you ready to join us?

The Harley-Davidson Motor Company Vehicle Operations facility in York is our final assembly plant. Employees at York also perform a variety of manufacturing operations, including fabrication, welding, polishing and painting and produce a wide range of current and replacement parts for all models. Join our team as a Senior Engineer Advanced Manufacturing, Fabrication.

Job Summary

Join our Advanced Manufacturing–Fabrication team as a Senior Engineer and play a key role in developing and launching new fabricated metal components while implementing next-generation manufacturing processes. This role blends hands-on technical leadership with strategic influence across Engineering, Manufacturing, and our global supply base.

Job Responsibilities
  • Lead process simulation for welding and automation, shaping product design, and ensuring seamless integration between Engineering and Manufacturing.
  • Drive manufacturing innovation, standardization, requirements planning, risk assessment, and process design for new and existing products.
  • Own tooling and equipment selection through launch, including vendor engagement, installation, commissioning, transition to Operations, and after-action analysis.
  • Deliver on quality, cost, and timing targets for assigned programs.
  • Provide advanced problem-solving support for fabricated frames, fenders, and tanks, partnering closely with plant operations and suppliers.
Education Requirements
High School Diploma or Equivalent Required
Education Specifications
  • Bachelor’s degree in engineering/weld engineering, or a related technical field.
  • Advanced training in welding, automation, controls, metal forming, diecasting, forging, industrial tooling, or project management.
Experience Requirements

Required

  • Minimum of 5 years demonstrating:
    • Proven ability to lead cross-functional teams, drive change, influence others, and build strong stakeholder relationships.
    • Successful management of projects from concept through capital planning and full implementation.
    • Use of advanced problem-solving tools to resolve complex manufacturing issues.
    • Experience in metal fabrication, draw forming, stamping, die casting, forging, or welding processes.
  • Ability to travel 10–25%, including periods of intensive travel.

Preferred

  • Modeling software and component design
  • Offline robotic simulation tools
  • Shop floor quality systems (SPC, defect tracking, etc.)
  • Exposure to draw forming, forging, bending, and related processes
  • APQP/PPAP experience
  • Experience working in a union environment
  • Controls experience, PLC, automation controls, or integration

The pay range shown represents the national average pay range for this role. Your pay may be more or less than the stated range and is dependent on your geographic location and level of experience.

We offer an inclusive compensation package for all full-time salaried employees including, but not limited to, annual bonus programs, health insurance benefits, a 401k program, onsite fitness centers and employee stores, employee discounts on products and accessories, and more. We welcome everybody to join our family and be united no matter who you are or where you come from. Learn more about Harley-Davidson here.

Applicants must be currently authorized to work in the United States.

Direct Reports: No  
Travel Required: 10 - 25%  
Pay Range: $93,400 - $145,000 
Visa Sponsorship: This position is not eligible for visa sponsorship or visa transfer  
Relocation: This position is eligible for domestic relocation assistance (within posted country)  

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