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Metal Forming Simulation Jobs in California (NOW HIRING)

nEye.ai

Senior Mechanical Engineer

Santa Clara, CA · On-site

$140K - $200K/yr

Sheet Metal * Molding, including injection, vacuum forming and MIM * Extrusions * Additive ... Exposure to rapid simulation workflows or AI-assisted engineering tools is a plus $140,000 - $200 ...

EcoSense Lighting

Senior Mechanical Engineer

Los Angeles, CA · On-site

$112K - $148K/yr

... forming, and spinning of sheet metal. It is also critical to have knowledge in secondary and ... Proficiency with thermal and mechanical simulation tools preferred * Ability to develop and ...

EcoSense Lighting

Senior Mechanical Engineer

Los Angeles, CA · On-site

$112K - $148K/yr

... forming, and spinning of sheet metal. It is also critical to have knowledge in secondary and ... Proficiency with thermal and mechanical simulation tools preferred * Ability to develop and ...

Exthymic

Senior Mechanical Engineer

San Diego, CA · On-site

$135K - $165K/yr

Direct experience with common fabrication techniques (CNC, sheet metal, molding, forming, stamping ... Experience using simulation tools (ANSYS, COMSOL, SolidWorks Simulation) for thermal, structural ...

Exthymic

Senior Mechanical Engineer

San Diego, CA · On-site

$135K - $165K/yr

Direct experience with common fabrication techniques (CNC, sheet metal, molding, forming, stamping ... Experience using simulation tools (ANSYS, COMSOL, SolidWorks Simulation) for thermal, structural ...

CoreWeave

Staff Thermal Engineer

Sunnyvale, CA · On-site

$188K - $275K/yr

NÜ Metal is CoreWeave's Hardware New Product Introduction (NPI) team, a multidisciplinary group of ... Review and evaluate JDM/ODM thermal designs, including thermal simulations; independently run ...

Exthymic

Senior Mechanical Engineer

San Diego, CA · On-site

$135K - $165K/yr

Direct experience with common fabrication techniques (CNC, sheet metal, molding, forming, stamping ... Experience using simulation tools (ANSYS, COMSOL, SolidWorks Simulation) for thermal, structural ...

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Metal Forming Simulation information

What is metal forming simulation?

Metal forming simulation is the use of computer-aided engineering (CAE) software to model and analyze metal forming processes such as stamping, forging, rolling, or extrusion. These simulations help engineers predict material behavior, identify potential defects, and optimize tool design before physical production begins. By using metal forming simulation, manufacturers can reduce prototyping costs, improve product quality, and minimize waste. It plays a crucial role in industries like automotive, aerospace, and manufacturing where precise metal shaping is required.

What are some typical challenges faced by professionals in metal forming simulation, and how can they be addressed?

Professionals in Metal Forming Simulation often encounter challenges such as inaccuracies in material modeling, complex geometry handling, and ensuring simulation results match real-world outcomes. Addressing these issues typically involves staying updated with the latest simulation software, collaborating closely with design and manufacturing teams, and validating simulations with experimental data. Developing strong problem-solving skills and continuously learning about new materials and forming technologies can also help overcome these common hurdles.

What are the key skills and qualifications needed to thrive as a metal forming simulation engineer, and why are they important?

To thrive as a Metal Forming Simulation Engineer, you need a solid background in mechanical or materials engineering, along with expertise in metal forming processes and finite element analysis (FEA). Proficiency in simulation software such as AutoForm, LS-DYNA, or Abaqus, and familiarity with CAD systems, are typically required, and certifications in FEA tools are advantageous. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for interpreting complex data and collaborating with diverse teams. These skills ensure accurate simulation results and optimized manufacturing processes, which are critical for cost efficiency and product quality.

What is the difference between Metal Forming Simulation vs Metal Manufacturing Engineer?

AspectMetal Forming SimulationMetal Manufacturing Engineer
Primary FocusUsing software to model and optimize metal forming processesOverseeing and improving metal manufacturing operations
Required SkillsKnowledge of simulation software, materials science, and process parametersManufacturing processes, quality control, and production management
Work EnvironmentDesign labs, engineering offices, software environmentsFactories, production lines, manufacturing plants
Common CertificationsEngineering degrees, CAD/CAE software certificationsManufacturing certifications, Six Sigma, quality management

Metal Forming Simulation specialists focus on modeling and optimizing metal forming processes through simulation software, while Metal Manufacturing Engineers oversee the actual production processes on the factory floor. Both roles require engineering knowledge, but their work environments and daily tasks differ significantly.

What are the most commonly searched types of Metal Forming Simulation jobs in California?

The most popular types of Metal Forming Simulation jobs in California are:

What are popular job titles related to Metal Forming Simulation jobs in California?

For Metal Forming Simulation jobs in California, the most frequently searched job titles are:

What job categories do people searching Metal Forming Simulation jobs in California look for?

The top searched job categories for Metal Forming Simulation jobs in California are:

What cities in California are hiring for Metal Forming Simulation jobs?

Cities in California with the most Metal Forming Simulation job openings:

Metal Forming Simulation jobs near you

Senior Mechanical Engineer

nEye.ai

Santa Clara, CA • On-site

$140K - $200K/yr

Full-time

Re-posted 8 days ago

Job description

About Us:

nEye.ai, a well-funded optical switch startup, is poised to revolutionize the future of data centers. nEye's MEMS-based silicon photonics optical circuit switches (OCS) eliminate critical bottlenecks in AI processing by enabling direct optical connections among thousands of GPUs and memory units. The company's SuperSwitch is an ultra-low power consumption, high radix, compact chip-scale design, offering hyperscale data centers enhanced performance, efficiency, and scalability.

Job Overview:

We're looking for a hands-on Senior Mechanical Engineer to help design and develop the mechanical systems behind our optical switching platform.

You'll work closely with our Mechanical Engineering Manager and cross-functional teams across photonics, electrical engineering, packaging, manufacturing, and operations to develop precision mechanical assemblies that enable world-class optical performance.

This is an ideal opportunity for an engineer who enjoys solving difficult multidisciplinary engineering problems, wants significant ownership over product design, and is interested in growing into future technical leadership, while preferring to remain deeply involved in hands-on engineering today.

Key Responsibilities
Mechanical Design

  • Design precision mechanical components and assemblies supporting silicon photonic devices

  • Develop mechanical packaging, modules,and enclosures, including mounting structures and fiber management solutions for high-performance optical systems

  • Design thermal management solutions for optimized system performance

  • Manufacturable CAD models, drawings, tolerances, and assembly documentation

  • Drive mechanical designs from concept through prototype, validation, and production

Analysis & Simulation

  • Perform structural, thermal, and vibration simulations using FEA tools

  • Analyze stress, strain, thermal performance, and reliability of assemblies

  • Optimize designs for manufacturability, robustness, and long-term reliability

  • Support design tradeoff studies through simulation and experimentation

Prototype Development

  • Build, assemble, and evaluate engineering prototypes

  • Work closely with technicians and manufacturing partners to debug mechanical issues

  • Conduct root cause analysis on prototype and field failures

  • Iterate rapidly based on test data and engineering feedback

Manufacturing Support

  • Collaborate with vendors on precision machined, molded, and sheet metal fabricated parts

  • Review first articles and manufacturing documentation

  • Support engineering change orders (ECOs)

  • Help transition designs from prototype into production

Required Experience

  • BS or MS in Mechanical Engineering or related discipline

  • 5+ years of mechanical design experience developing complex hardware products

  • Deep proficiency designing precision opto-mechanical assemblies

  • Expert proficiency with 3D CAD (SolidWorks, Creo, NX, Inventor, or similar)

  • Experience performing structural and thermal analysis using FEA tools (ANSYS, COMSOL, SolidWorks Simulation, etc.)

  • Strong understanding of GD&T and tolerance stack-up analysis

  • Familiarity with manufacturing processes including:

    • Precision machining

    • Sheet Metal

    • Molding, including injection, vacuum forming and MIM

    • Extrusions

    • Additive manufacturing

  • Experience working through prototype builds and design iterations

  • Designing to Telcordia or similar environmental qualification standards

  • Excellent communication and collaboration skills

Preferred Skills

  • Experience developing products within:

    • Silicon photonics

    • Optical networking

    • Semiconductor equipment

    • MEMS

    • Optical packaging

    • Telecom hardware

    • High-performance computing

    • AI infrastructure

  • Familiarity with thermal management of electronics

  • Fiber routing and management.

  • Experience designing for shock and vibration requirements

  • Knowledge of adhesives, optical alignment fixtures, or precision mechanical mounting

  • Experience supporting design transfer into manufacturing

  • Familiarity with Telcordia or similar environmental qualification standards

  • Exposure to rapid simulation workflows or AI-assisted engineering tools is a plus

$140,000 - $200,000 a year
Starting salary and title will depend on, and be commensurate with, relevant experience, skills, training, education, market demands, and the ultimate job duties and requirements.
nEye is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, age, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or any other characteristic protected by law. 
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
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