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Machine Safety Engineer Jobs in Worcester, MA (NOW HIRING)

Powder Safety Engineer

Devens, MA · On-site

$137K - $189K/yr

... precision machining, we deliver true end-to-end production at scale by combining cutting-edge ... As a Powder Safety Engineer at VulcanForms, Devens, MA, you will lead the development and ...

Automation Controls Engineer

Worcester, MA

$83K - $110K/yr

Job Title Automation Controls Engineer Design, develop, and supervise all aspects of electrical ... Apply expertise in machine safety systems-including light curtains, safety floor mats, anti-tie ...

Automation Controls Engineer

Worcester, MA · On-site

$83K - $110K/yr

... machine safety systems-including light curtains, safety floor mats, anti-tie-down controls, and ... Experience: • PLC programming and troubleshooting on multiple PLC platforms, and the programming ...

Job Type Full-time Description Methods Machine Tools was established in 1958 with three employees ... Adherence to PPE and safety protocols required on shop floors. Salary: $89, 772.64 - $112,215.26 ...

Metrology Quality Engineer

Sudbury, MA · On-site

$89K - $112K/yr

Methods Machine Tools was established in 1958 with three employees and a handful of refurbished ... Adherence to PPE and safety protocols required on shop floors. Salary: $89, 772.64 - $112,215.26 ...

Machine Operator

Ashland, MA · On-site

$25 - $30/hr

... safety controls. Our proprietary, fully certified solutions save lives, protect property, and ... Our trusted brands--Kidde Fire Systems and Kidde Fire Protection--deliver highly engineered fire ...

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Machine Safety Engineer information

See Worcester, MA salary details

$31.4K

$128.5K

$193.1K

How much do machine safety engineer jobs pay per year?

As of Jul 13, 2026, the average yearly pay for machine safety engineer in Worcester, MA is $128,489.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,300.00 and $154,700.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Machine Safety Engineers when implementing new safety protocols in manufacturing environments?

Machine Safety Engineers often encounter challenges such as resistance to change from operators, integrating safety solutions with legacy machinery, and ensuring compliance with ever-evolving safety regulations. Balancing productivity goals with rigorous safety standards can require creative problem-solving and strong communication skills. Collaborating with production teams, maintenance staff, and management is key to successfully implementing new protocols, as it helps ensure buy-in and proper training across all levels.

What are the key skills and qualifications needed to thrive as a Machine Safety Engineer, and why are they important?

To thrive as a Machine Safety Engineer, you need expertise in engineering principles, risk assessment, and safety standards such as ISO 13849 or IEC 62061, typically supported by a degree in engineering or a related field. Familiarity with safety analysis tools, programmable logic controllers (PLCs), and certifications like TÜV Functional Safety Engineer is commonly required. Strong analytical thinking, attention to detail, and effective communication skills are crucial for collaborating with multidisciplinary teams and ensuring compliance. These skills and qualifications are essential for designing safe machinery, preventing workplace accidents, and meeting regulatory requirements.

What is the difference between Machine Safety Engineer vs Safety Technician?

AspectMachine Safety EngineerSafety Technician
CertificationsOSHA 30/ OSHA 500, CSP, or equivalentOSHA 10/ OSHA 30, safety-specific certifications
Work EnvironmentDesigning safety protocols, risk assessments, and compliance in manufacturing or industrial settingsImplementing safety procedures, inspections, and incident investigations on-site
Employer & Industry UsageManufacturing, industrial plants, engineering firmsFactories, construction sites, industrial facilities

While both roles focus on workplace safety, Machine Safety Engineers primarily design safety systems and ensure compliance during the development phase, whereas Safety Technicians implement safety measures and conduct inspections on the ground. Both roles are essential for maintaining a safe work environment in industrial settings.

What are Machine Safety Engineers?

Machine Safety Engineers are professionals who specialize in ensuring that machinery and industrial equipment operate safely and comply with relevant safety standards and regulations. They assess risks, design and implement safety systems, and conduct inspections and audits to prevent accidents and injuries in the workplace. Their work often involves collaborating with design, maintenance, and operations teams to identify potential hazards and develop solutions that minimize risk while maintaining productivity.
What are popular job titles related to Machine Safety Engineer jobs in Worcester, MA? For Machine Safety Engineer jobs in Worcester, MA, the most frequently searched job titles are:
What job categories do people searching Machine Safety Engineer jobs in Worcester, MA look for? The top searched job categories for Machine Safety Engineer jobs in Worcester, MA are:
What cities near Worcester, MA are hiring for Machine Safety Engineer jobs? Cities near Worcester, MA with the most Machine Safety Engineer job openings:
Powder Safety Engineer

Powder Safety Engineer

VulcanForms

Devens, MA • On-site

$137K - $189K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 14 days ago


Job description

About Us
Founded in 2015 to develop the world's first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.
Job Purpose
  • As a Powder Safety Engineer at VulcanForms, Devens, MA, you will lead the development and continuous improvement of our powder safety program in support of high-volume metal additive manufacturing. This role is responsible for ensuring the safe handling, processing, and storage of reactive metal powders by establishing robust safety standards, evaluating critical safety systems, and partnering across engineering, operations, and facilities to mitigate risk. As the company's subject matter expert on combustible metal powder hazards, you will help build a scalable safety framework that enables operational excellence while supporting the continued growth of our advanced manufacturing capabilities.
Key Responsibilities
  • Develop, maintain, and help improve Vulcan Forms' powder safety framework, including procedures, training materials, FMEAs and Dust Hazard Analyses specific to titanium and other reactive metal powders
  • Specify, evaluate, and qualify third-party safety equipment (ventilation, filtration, inerting systems, fire suppression, PPE) across our production facilities
  • Conduct powder safety audits; identify gaps, track corrective actions to closure
  • Coordinate with facility safety personnel to align on site-specific requirements and support operational readiness reviews
  • Perform hands-on validation and verification activities
  • Interpret and apply NFPA 660 (Standard for Combustible Metals) and related standards to facility design, equipment procurement, and operational procedures
  • Maintain awareness of the evolving regulatory and standards landscape; recommend proactive updates to internal policy
  • Interact with third-party safety organizations as needed
Qualifications
  • Hands-on experience handling reactive or combustible metal powders in a manufacturing or R&D environment (titanium, aluminum, or similar)
  • Working knowledge of NFPA 660 and the underlying hazard mechanisms of metal dust fires and explosions
  • Experience specifying or evaluating powder handling equipment - gloveboxes, powder recovery systems, ventilation, filtration, or inerting systems
  • Comfort working in an active production environment and interfacing with operations and facilities teams
Preferred Qualifications
  • Experience with metal AM systems (laser PBF, binder jet, or similar)
  • Familiarity with industrial hygiene sampling and exposure assessment for metal dusts
  • Background in regulated manufacturing environments (aerospace, medical devices, or consumer electronics)

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.
The annual base salary range for this position is $137,830.00 to $189,510.00.