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Lithium Ion Battery Cell Design Jobs (NOW HIRING)

Battery Cell Senior Engineer

Mossville, IL ยท On-site

$76K - $104K/yr

Experience in battery cell design, manufacturing and validation testing. Strong understanding of lithium -ion and other battery chemistry and technologies. * Project Management: Working knowledge of ...

QA Technician

Fargo, ND ยท On-site

$55K - $65K/yr

Join a Growing Clean Energy Innovator Packet Digital is helping power the future of energy by building North Dakota's first lithium-ion battery cell manufacturing facility. We are looking for a ...

Battery Cell Technician

Alameda, CA

$21 - $28.25/hr

About the Job We are seeking a skilled and detail-oriented Battery Cell Technician to support the ... Follow safety guidelines for handling lithium-ion and other battery chemistries. * Maintain lab ...

QA Technician

Fargo, ND ยท On-site

Join a Growing Clean Energy InnovatorPacket Digital is helping power the future of energy by building North Dakota's first lithium-ion battery cell manufacturing facility. We are looking for a detail ...

Senior Process Engineer

Ann Arbor, MI ยท On-site

$90 - $130/hr

Lead and manage complex engineering projects related to lithium-ion battery manufacturing, from ... Collaborate with Production, Design Engineering, Quality Assurance, Safety & R&D, Supply Chain, and ...

Staff Cell Design Engineer

San Jose, CA ยท On-site

$141.10 - $211.70/hr

... from lithium-sulfur batteries and energy storage systems to concrete admixtures, lightweight ... Experience in the area of Li-ion and Li-S battery manufacturing and mass production* Experience ...

Strong understanding of lithium-ion battery technology, cell balancing, and BMS integration. * Technical Skills: * Proficiency in interpreting electrical schematics, CAD drawings, and mechanical ...

This role requires deep technical expertise in lithium-ion cell failure mechanisms, abuse testing ... The successful candidate will work closely with Systems Engineering, Mechanical Design and Analysis ...

Showing results 41-60

Lithium Ion Battery Cell Design information

See salary details

$71K

$115.4K

$167.5K

How much do lithium ion battery cell design jobs pay per year?

As of Sep 2, 2026, the average yearly pay for lithium ion battery cell design in the United States is $115,418.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,000.00 and $130,000.00 per year, depending on experience, location, and employer.

What is lithium ion battery cell design?

Lithium ion battery cell design refers to the process of engineering the structure, components, and materials used to make lithium-ion batteries, which are widely used in electronics, electric vehicles, and energy storage systems. This involves selecting electrode materials, electrolytes, separators, and designing the cell's shape and size for optimal performance, safety, and longevity. Engineers in this field work to improve energy density, charging speed, thermal stability, and cost efficiency through innovative cell design. The process also includes considerations for manufacturability and recycling at the end of the battery's life. Effective cell design is crucial for meeting the varying demands of different applications and advancing battery technology.

What are the main teamwork and cross-functional collaboration aspects in a lithium ion battery cell design role?

Professionals in Lithium Ion Battery Cell Design often work closely with multidisciplinary teams, including materials scientists, mechanical engineers, and manufacturing specialists. Effective collaboration is essential, as design decisions must align with production capabilities, safety protocols, and performance requirements. Regular meetings and joint problem-solving sessions ensure that designs meet both technical and practical standards, while also allowing for continuous innovation. This environment enables designers to learn from various experts, broadening their skill set and fostering career growth.

What are the key skills and qualifications needed to thrive as a lithium ion battery cell design engineer, and why are they important?

To thrive as a Lithium Ion Battery Cell Design Engineer, you need a solid background in electrochemistry, materials science, and mechanical engineering, often supported by a relevant engineering degree or advanced studies. Experience with CAD software, battery modeling tools, and familiarity with industry standards (such as ISO and UL certifications) are typically required. Strong problem-solving, project management, and collaboration skills set candidates apart in this field. These competencies are essential to create safe, efficient, and innovative battery solutions that meet demanding performance and regulatory requirements.

What is the difference between Lithium Ion Battery Cell Design vs Battery Manufacturing Engineer?

AspectLithium Ion Battery Cell DesignBattery Manufacturing Engineer
Primary FocusDesigning battery cells, chemistry, and architectureOverseeing manufacturing processes and quality control
Required SkillsElectrochemistry, CAD, materials scienceProcess engineering, production management, quality assurance
Work EnvironmentResearch labs, design studiosManufacturing plants, production lines
Common CertificationsElectrochemistry, battery technology certificationsProcess engineering, Six Sigma, quality management

While Lithium Ion Battery Cell Design focuses on creating and optimizing battery cell architecture and chemistry, Battery Manufacturing Engineers implement and manage the production processes to ensure quality and efficiency. Both roles are essential in the battery industry but differ in their core responsibilities and work environments.

More about Lithium Ion Battery Cell Design jobs

What cities are hiring for Lithium Ion Battery Cell Design jobs?

Cities with the most Lithium Ion Battery Cell Design job openings:

What states have the most Lithium Ion Battery Cell Design jobs?

States with the most job openings for Lithium Ion Battery Cell Design jobs include:

Infographic showing various Lithium Ion Battery Cell Design job openings in the United States as of August 2026, with employment types broken down into 90% Full Time, 7% Part Time, and 3% Contract. Highlights an 85% Physical, 4% Hybrid, and 11% Remote job distribution, with an average salary of $115,418 per year, or $55.5 per hour.

Battery Pack Design Engineer

Toyota Material Handling North America

Rochester, NY โ€ข On-site

$199K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 22 days ago


Job description

Job Description
Join our Team as a BATTERY PACK DESIGN ENGINEER!
The Role:
We're seeking a passionate and dedicated Battery Pack Design Engineer who brings enthusiasm and expertise to the table. In this role, you'll lead the architecture, design, component selection, development, validation, and launch of lithium-ion battery packs and modules.
This role will play a key part in the design and development of battery systems, contributing to battery structures, module packaging, thermal management systems, electrical isolation features, safety-critical components, and enclosure assemblies from concept through production release. Working closely with cross-functional engineering, manufacturing, validation, and supplier teams, the successful candidate will help define and execute robust design solutions that meet performance, safety, reliability, manufacturability, and cost objectives.
The ideal candidate brings strong battery design expertise, systems-thinking capability, and hands-on product development and manufacturing experience, with the ability to influence technical direction and drive subsystem-level design decisions within a collaborative team environment.
We value innovative and creative ideas-yes, even during meetings (where snacks are always welcome). If you enjoy tackling challenges with positivity and a bit of humor, you'll feel right at home here.
What You'll Be Doing:
  • Lead the mechanical design and development of battery modules and battery packs for material handling equipment from concept through production launch.
  • Own battery module and pack architectures such as structural components, cell retention systems, compression mechanisms, cooling systems, electrical isolation features, busbar integration, and serviceable assemblies.
  • Develop innovative solutions balancing performance, cost, mass, manufacturability, thermal performance, durability, and safety.
  • Create and release production-ready CAD models, engineering drawings, specifications, and BOMs.
  • Perform packaging studies and trade-off analyses for battery cells, modules, cooling systems, safety-critical components, and supporting structures.
  • Drive Design for Manufacturing (DFM), Design for Assembly (DFA), and serviceability initiatives throughout the product development cycle.
  • Collaborate with electrical, BMS, systems, and thermal engineering teams to ensure successful integration of mechanical and electrical subsystems.
  • Support structural, thermal, vibration, shock, abuse, and environmental validation activities.
  • Develop and maintain DFMEAs, DVP&Rs, Engineering Specifications, Statements of Work, and supplier technical requirements.
  • Lead engineering prototype builds, design verification activities, root cause investigations, and corrective action implementation.
  • Conduct tolerance stack-up analyses and apply GD&T best practices to ensure robust production designs.
  • Work directly with suppliers on component development, tooling feasibility, APQP activities, and production readiness reviews.
  • Support battery pack safety strategies including thermal runaway mitigation, electrical isolation, ingress protection, and compliance requirements.
  • Identify technical risks early and develop mitigation plans to ensure successful program execution.
  • Support manufacturing launch activities and transition designs into volume production environments.

What We're Looking For:
  • Bachelor's degree in Mechanical Engineering or related engineering discipline.
  • 10+ years of product development experience with demonstrated success launching complex electromechanical systems into production.
  • 5+ years of direct experience designing lithium-ion battery modules, battery packs, or high-voltage energy storage systems.
  • Strong understanding of battery cell technologies, module architectures, pack integration, and energy storage system design.
  • CAD proficiency using Creo, CATIA, NX, or equivalent 3D modeling software.
  • Strong knowledge of GD&T, tolerance analysis, and engineering drawing standards.
  • Experience with battery enclosure design, structural components, sealing systems, electrical isolation, and thermal management systems.
  • Familiarity with manufacturing processes including castings, stampings, extrusions, sheet metal, plastics, machining, and assembly operations.
  • Experience supporting prototype builds, validation testing, production launches, and supplier development activities.
  • Working knowledge of CAE tools supporting thermal, structural, vibration, and durability analysis.
  • Experience developing DVP&R, DFMEA, PFMEA, Engineering Specifications, and APQP deliverables.
  • Strong technical communication and cross-functional leadership skills.
  • Ability to work effectively in fast-paced product development environments.

What Sets You Apart:
  • Direct ownership of battery module or battery pack designs that successfully launched into production.
  • Experience with cylindrical, prismatic, or pouch cell packaging architectures.
  • Expertise in battery cooling systems including liquid, refrigerant, or air-cooled designs.
  • Experience with cell compression systems, busbar integration, HV interconnects, and electrical isolation strategies.
  • Knowledge of battery abuse testing, thermal runaway containment, propagation mitigation, and safety design principles.
  • Experience developing systems compliant with UL, IEC, SAE, ISO, and UN38.3 requirements.
  • Familiarity with battery manufacturing processes, module assembly lines, and pack production systems.
  • Hands-on prototype build experience and comfort working directly with hardware in the lab and on the manufacturing floor.
  • Experience supporting innovation and advanced concept development.

Where and When You'll Work:
  • This is an in-person role located at our Rochester, NY office-ideal for those who thrive in a hands-on, team-oriented environment.

What Your Total Compensation & Benefits Package will look like:
Salary - $133,605 - $171,290 per year. Compensation depends on the selected candidate's education and experience.
Relocation: This role may be eligible for relocation assistance.
World Class Benefits:
  • Competitive Salary
  • Performance Bonus
  • Generous Paid Time Off and 13 Paid Holidays
  • Affordable Medical plans and no-cost Dental & Vision options
  • 100% 401(k) match up to 6%
  • Company-Paid Life Insurance, Short-Term Disability, and Long-Term Disability
  • Tuition Assistance Program
  • Employee Assistance Program (EAP) with access to mental health care, legal support, and financial guidance
  • Recognition and Kaizen (continuous improvement) Reward Programs
  • Meaningful opportunities for personal and professional development
  • Best in class work culture!

Big Name | Big Opportunities | Life is Better at Toyota
Toyota Material Handling North America (TMHNA), the industry leader in forklift sales, comprises two main brands: Toyota Material Handling and The Raymond Corporation. We believe investing in the best people, products, and processes will fuel our future success, and we will always be driven by our foundational principles of "respect for people" and "continuous improvement". With opportunities across North America, we are confident you will find the right position within TMHNA that can help you build a long, fulfilling career.
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