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Lead Instrumentation Control Engineer Jobs in Pennsylvania

ECI

RAS Process Control Engineer

Lawrence, PA · On-site

Possesses a 4-year engineering degree * Has 2+ years in process control/automation experience ... Emerson RTUs, multiple data protocols, and Rosemount instrumentation experience is a plus * Has a ...

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Lead Instrumentation Control Engineer information

What does a lead instrumentation control engineer do?

A Lead Instrumentation Control Engineer is responsible for designing, implementing, and managing control systems and instrumentation used in industrial processes. They lead teams to ensure that machinery and equipment operate safely, efficiently, and in accordance with project specifications. Their duties often include selecting appropriate instruments, developing control strategies, troubleshooting issues, and ensuring compliance with industry standards. They also coordinate with other engineering disciplines and oversee the installation and commissioning of control systems.

What are some typical challenges a lead instrumentation control engineer faces when coordinating between multidisciplinary teams?

A Lead Instrumentation Control Engineer often encounters challenges in aligning project requirements with input from electrical, mechanical, and process engineering teams. Differences in technical language, design priorities, and project timelines can require proactive communication and strong organizational skills. Successfully navigating these challenges involves facilitating clear documentation, frequent meetings, and ensuring all stakeholders are aware of instrumentation control system constraints and requirements. Building collaborative relationships and maintaining flexibility are key to keeping projects on schedule and ensuring system integration runs smoothly.

What are the key skills and qualifications needed to thrive as a lead instrumentation control engineer, and why are they important?

A Lead Instrumentation Control Engineer requires deep knowledge of process control systems, instrumentation design, and engineering principles, typically backed by a degree in electrical, instrumentation, or control engineering. Familiarity with industry-standard tools such as DCS, PLC programming, SCADA systems, and certifications like ISA CAP or PMP are highly valuable. Strong leadership, problem-solving abilities, and effective communication skills set outstanding candidates apart. These competencies ensure safe, efficient project execution and reliable automation solutions in complex industrial environments.

What cities in Pennsylvania are hiring for Lead Instrumentation Control Engineer jobs?

Cities in Pennsylvania with the most Lead Instrumentation Control Engineer job openings:

Process Control Engineer/Control Specialist

West Mifflin, PA • On-site

United States Steel Corporation
Manufacturing • 10K+ employees
Learn more about United States Steel Corporationexternal

Full-time

Posted 13 days ago

United States Steel rating

7.6

Company rating: 7.6 out of 10

Based on 84 frontline employees who took The Breakroom Quiz

227th of 547 rated manufacturers

Job description


U. S. Steel has an immediate opening for a Process Control Engineer within the Process Control Steelmaking organization. This position will be responsible for designing, developing, maintaining, and enhancing process control hardware and software solutions in a heavy industrial environment.
Responsibilities:
  • The applicant will optimize and improve industrial plant process control solutions to meet business requirements.
  • The applicant will translate business requirements into industrial application solutions and interact with personnel throughout the organization both as an individual and in a team environment.
  • Design, develop, and implement control logic and automation sequences using Siemens SIMATIC S7 / TIA Portal, Rockwell FactoryTalk, Allen-Bradley ControlLogix platforms.
  • Configure and tune Siemens SINAMICS / SIMOTION, Rockwell / Allen-Bradley drives for various mill equipment including roughing and finishing stands, coilers, shears, and handling systems.
  • Participate in FAT, SAT, and site commissioning for PLC and drive systems.
  • Develop and maintain documentation including I/O lists, logic diagrams, and functional design specifications.
  • Interface PLC systems with HMIs, SCADA, and higher-level automation systems
  • Support troubleshooting, fault analysis, and optimization during system startup and early production.
  • Ensure system safety and reliability by implementing robust interlocks and emergency controls.
  • Ensure adherence to US Steel Principles, Change Management and Ongoing Continuance Improvement Programming in area(s) of responsibility.

Requirements:
  • The applicant will support production hardware and software applications, SCADA systems, Graphical HMI applications and LAN communications.
  • The applicant will be knowledgeable in industrial plant process control systems, including programming and technical support.
  • Applicants with a minimum of an Associate's Degree in Electrical Engineering, Automation Engineering, or Control Systems Engineering.
  • Capable of analyzing short- and long-term hardware, software, equipment, and instrumentation requirements and providing appropriate and cost-effective technical solutions.
  • Capable of providing oral and written communication interfaces with departmental management, operations management, operating crews, control system support personnel, system support personnel and others.
  • Capable of providing process control support for a 24x7 industrial environment.

Experience:
  • 3-7 years of experience in industrial automation or process control engineering.
  • Preferred hands-on experience with Siemens / Rockwell PLCs and Drives.
  • Strong understanding of industrial networks (PROFINET, PROFIBUS, Ethernet/IP).
  • Experience in commissioning heavy industrial or steel processing equipment (preferred).

Skills:
  • Knowledge of AC/DC motor control, sensors, actuators, and instrumentation.
  • Experience with HMI/SCADA platforms (e.g., WinCC).
  • Strong problem-solving and analytical abilities.
  • Excellent teamwork and communication skills.

Additional Information:
  • Work Environment: Engineering office and site based during commissioning phase.
  • Travel: Domestic and limited international travel for vendor FAT/SAT and training
  • Duration: Multi-year project with long-term employment potential post-installation

Company Overview
Since 1901, U. S. Steel has been a recognized leader in steel production. Today, as the first North American steel company to have declared a 2050 net-zero greenhouse gas emissions goal, we remain as innovative as ever, leading transformation across our industry while continuing to make products for everyday life - from industries as far ranging as automotive, construction, containers and packaging, appliances, and energy.
Underneath it all is our Culture of Caring, which shows up in our community partnerships, charitable contributions, company-sponsored employee volunteer initiatives, scholarship programs, leadership training, and much more. And of course, it takes shape in a steadfast commitment to safety first in our workplaces and respect for our employees, who are United by Steel.
We are honored to have earned accolades and awards from well-regarded organizations, including the following:
  • Ethisphere's World's Most Ethical Companies® 2022, '23, '24
  • Disability: IN's Best Places to Work for Disability Inclusion 2021, '22, '23, '24
  • Human Rights Campaign Foundation's Equality 100 Award 2020, '21, '22, '23-24, '25
  • Military Times' Best for Vets: Employers 2023, '24

Conducting business with integrity and with the highest ethical values has underpinned U. S. Steel's success for over 100 years, and it remains critical to our company's success in the future. U. S. Steel is an Equal Opportunity Employer. It is our policy to provide equal employment opportunity (EEO) according to job qualifications without discrimination on the basis of race, color, religion, ancestry, national origin, age, genetics, sexual orientation, sex, gender identity, disability status or status as a protected Veteran or any other legally protected group status. (California residents may visit www.ussteel.com/CANotice regarding collection of personal information and U. S. Steel's privacy practices.)
Competency Summary
At U. S. Steel all employees are expected to display the following core competencies every day to advance corporate, team and individual goals:
Think: Think Critically and Drive Change
Lead: Develop Talent and Collaborate
Do: Empower Performance and Deliver Results

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