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Internship Additive Manufacturing Engineer Jobs in Texas

Job Purpose and Overview Step into the world of metal additive manufacturing for the KARNO generator , where advanced laser powder-bed fusion meets real engineering challenge. Engineers in this group ...

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Manufacturing Engineer

Houston, TX

$69K - $89K/yr

The Role: Manufacturing Engineer We are seeking a Manufacturing Engineer to assist with the ... Familiarity with advanced manufacturing and additive manufacturing techniques along with their ...

Manufacturing Engineer

Houston, TX · On-site

$69K - $89K/yr

The Role: Manufacturing Engineer We are seeking a Manufacturing Engineer to assist with the ... Familiarity with advanced manufacturing and additive manufacturing techniques along with their ...

Manufacturing Engineer

Houston, TX · On-site

$69K - $89K/yr

The Role: Manufacturing Engineer We are seeking a Manufacturing Engineer to assist with the ... Familiarity with advanced manufacturing and additive manufacturing techniques along with their ...

Serve as a responsible engineer and take extreme ownership of the modeling, designing and testing of metal and metal oxide additive manufacturing processes. * Perform in-depth first principles ...

Serve as a responsible engineer and take extreme ownership of the modeling, designing and testing of metal and metal oxide additive manufacturing processes. * Perform in-depth first principles ...

Serve as a responsible engineer and take extreme ownership of the modeling, designing and testing of metal and metal oxide additive manufacturing processes. * Perform in-depth first principles ...

Staff Engineer, Composite Manufacturing

Dallas, TX · On-site

$72K - $93K/yr

As a Staff Composites Manufacturing Engineer, you'll take ownership of critical manufacturing ... Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation ...

As a Staff Manufacturing Engineer, you'll take ownership of critical manufacturing processes across ... Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation ...

As a Staff Manufacturing Engineer, you'll take ownership of critical manufacturing processes across ... Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation ...

Staff Engineer, Manufacturing

Dallas, TX · On-site

$127K - $191K/yr

As a Staff Manufacturing Engineer, you'll take ownership of critical manufacturing processes across ... Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation ...

Manufacturing Engineer

Austin, TX · On-site

$83K - $139K/yr

As a Manufacturing Engineer at Neuralink, you will be responsible for the design, development, and ... Temporary Employees & Interns excluded

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Internship Additive Manufacturing Engineer information

What does an Internship Additive Manufacturing Engineer do?

An Internship Additive Manufacturing Engineer assists in designing, testing, and producing parts using 3D printing and other additive manufacturing technologies. They work under the guidance of experienced engineers to support product development, optimize printing processes, and ensure quality standards are met. Interns often help with CAD modeling, machine setup, post-processing, and documentation. This role provides hands-on experience in advanced manufacturing and exposure to cutting-edge technology in the engineering field.

What types of projects can an Internship Additive Manufacturing Engineer expect to work on during their internship?

As an Internship Additive Manufacturing Engineer, you can expect to be involved in hands-on projects such as designing and prototyping components using 3D printing technologies, optimizing print parameters for different materials, and assisting in the post-processing and quality testing of printed parts. You'll often collaborate with engineers from design, materials, and production teams to ensure that prototypes meet functional requirements. This role offers valuable exposure to the entire additive manufacturing workflow, from concept to finished product, and provides opportunities to learn industry-standard software and equipment.

What is the difference between Internship Additive Manufacturing Engineer vs Mechanical Engineering Intern?

AspectInternship Additive Manufacturing EngineerMechanical Engineering Intern
Required CredentialsEnrolled in or recent graduate of engineering or related program, familiarity with additive manufacturingEnrolled in or recent graduate of mechanical engineering or related program
Work EnvironmentManufacturing labs, R&D facilities, design teams focused on additive processesDesign offices, labs, manufacturing settings across various engineering projects
Industry UsagePrimarily in aerospace, automotive, healthcare, and manufacturing sectors using additive techBroadly across engineering sectors including automotive, aerospace, energy, and consumer products

While both roles involve engineering fundamentals, the Internship Additive Manufacturing Engineer focuses on additive manufacturing technologies, whereas the Mechanical Engineering Intern has a broader scope in mechanical design and analysis. The additive manufacturing internship emphasizes skills in 3D printing processes, materials, and prototyping, making it more specialized within manufacturing sectors.

What are the key skills and qualifications needed to thrive as an Internship Additive Manufacturing Engineer, and why are they important?

To thrive as an Internship Additive Manufacturing Engineer, you need a foundational understanding of engineering principles, CAD design, and materials science, often supported by coursework in mechanical or industrial engineering. Familiarity with 3D modeling software like SolidWorks or AutoCAD, and hands-on experience with additive manufacturing equipment such as 3D printers, are typically required. Strong problem-solving skills, attention to detail, and effective teamwork set standout candidates apart. These skills ensure precise prototyping, efficient collaboration, and innovative solutions in a rapidly evolving manufacturing environment.
What are the most commonly searched types of Additive Manufacturing Engineer jobs in Texas? The most popular types of Additive Manufacturing Engineer jobs in Texas are:
What cities in Texas are hiring for Internship Additive Manufacturing Engineer jobs? Cities in Texas with the most Internship Additive Manufacturing Engineer job openings:
Infographic showing various Internship Additive Manufacturing Engineer job openings in Texas as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.
Advanced Engineer, Additive Process

Advanced Engineer, Additive Process

Hyliion

Austin, TX • On-site

Full-time

Medical, Dental, Vision, Life, Retirement

Posted 2 days ago


Job description

Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company's primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy.
This is an onsite role only.
Job Purpose and Overview
Step into the world of metal additive manufacturing for the KARNO generator, where advanced laser powder-bed fusion meets real engineering challenge. Engineers in this group work across machine behavior, process optimization, material performance, data analytics, and hardware development to ensure high-quality, repeatable production using metal laser powder-bed fusion systems.
If you're the kind of engineer who enjoys digging into machine behavior, fine-tuning laser strategies, studying how materials evolve layer by layer, and pushing metal AM systems to run cleaner, faster, and more consistently, this team is built for you. The work is hands-on, data-driven, and central to scaling a first-of-its-kind distributed power technology.
In this role, you'll move across the entire additive manufacturing ecosystem. You'll investigate how machine settings influence melt pools, porosity, and microstructure, and you'll design controlled experiments to refine parameters and boost repeatability. A big part of the job involves troubleshooting machine quirks, interpreting sensor data, and making sense of real-time process feedback. You'll also be working closely with design, materials, and hardware teams to bring complex AM components from early prototypes into reliable production. Along the way, you'll help build the systems, standards, and workflows that turn metal AM into a high-trust, high-reliability manufacturing process for power-generation hardware.
Duties and Responsibilities:
Parameter Development Focus
  • Identify and optimize critical-to-function (CTF) parameters that drive mechanical performance, density, porosity, microstructure, and repeatability.
  • Design and execute experiments (DOE) to map the process window, understand sensitivities, and reduce variation.
  • Build and maintain parameter sets for new alloys, new hardware, and new machine configurations.
  • Work with sensor data, log files, and monitoring systems to correlate in-process signatures with part quality.
  • Develop statistical models, SPC controls, and trend analysis tools to ensure stable production behavior.

Machine Development Focus
  • Improve AM machine capability through hardware tuning, sensor integration, calibration routines, and control-system optimization.
  • Lead machine troubleshooting, repair activities, and upgrades to improve uptime, repeatability, and print speeds.
  • Conduct machine characterization using advanced tools and metrology equipment to map laser optics, powder behavior, thermal gradients, and recoater performance.
  • Support machine-level IQ/OQ/MQ qualification and ongoing PM/maintenance strategies.
  • Collaborate with equipment vendors and internal engineering teams on new machine features, experimental setups, and pilot systems.

Drive automation, digital manufacturing, and data-acquisition improvements for machine performance monitoring.
Qualifications
Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
Education, Experience and Certifications Required
  • Bachelor's degree in mechanical, materials science, aerospace, or related engineering discipline.
  • Requires a minimum of 5 years of engineering experience after earning a bachelor's degree; relevant graduate project work can be applied toward requirements.
  • Direct, hands-on experience with laser powder bed fusion (LPBF) additive manufacturing REQUIRED.
  • Background in fabrication, prototyping, testing, or process development within an engineering environment.
  • Ability to interpret engineering drawings, apply GD&T, and understand material properties data.
  • Strong analytical and root-cause problem-solving skills.
  • Comfortable working hands-on with machines, tools, test equipment, and mechanical assemblies.

Skills and Abilities Preferred
  • Build prep/simulation software like ANSYS Additive Suite, 3DXpert, or Dyndrite.
  • Experience developing AM parameters, designing DOEs, or using statistical analysis tools (SPC, JMP, Minitab, Python, MATLAB).
  • Experience troubleshooting AM machines, calibrating optics, repairing systems, or working with machine sensors and controls.
  • Knowledge of DFAM principles, heat-treat processes, and additive-appropriate material behaviors (e.g., nickel alloys, titanium).
  • Familiarity with CAD tools (NX, SolidWorks, or similar) and simulation/analysis workflows.
  • Experience with IQ/OQ/MQ qualification approaches.
  • Strong communication skills and ability to present findings to cross-functional teams.
  • Experience in a fast-paced R&D or startup hardware environment.

Why This Role Matters
These engineers sit at the core of enabling scalable, high-performance additive manufacturing for the KARNO generator platform. Your work directly influences machine capability, part quality, manufacturability, and the timeline for scaling production of a first-of-its-kind power-generation technology.
Role Classification and Working Conditions
This is a salaried, exempt-level position. This position typically works in an office environment; and given the nature of our business is also exposed to operations/warehouses/production environments.
Physical/Other Requirements
  • Ability to lift and/or move up to 50 pounds.
  • Ability to travel domestically, as needed, by plane, automobile, etc. approximately 30% of the time,

Benefits:
  • Medical Plans, with PPO or HDHP options
  • Dental Plans, with buy-up option
  • Vision Plan
  • Life Insurance and Accidental Death & Dismemberment Plans, with buy-up options
  • Short Term Disability, paid for by the company
  • Long Term Disability, paid for by the company
  • Flexible Spending Accounts (FSA)
  • Health Savings Account (HSA)
  • 401k/Roth 401k
  • Voluntary Accident Plans
  • Voluntary Critical Illness Plans
  • Hospital Indemnity Plan

Hyliion is proud to be an equal opportunity/affirmative action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, age, disability, veteran status. If a reasonable accommodation is needed to participate in the job application or interview process, to perform essential job functions, and/or to otherwise participate in the employment selection process, please direct your inquires to Hyliion's human resources department at HR@hyliion.com.