Internship Additive Manufacturing Engineer Jobs in Austin, TX

Role and ResponsibilitiesThe candidate will utilize skills and experience in additive manufacturing (AM) to provide guidance to customers on part design and selection, develop robust manufacturing plans and build files, and oversee successful completion of customer orders.The Senior and Principal Engineer levels within the engineering team are reserved for candidates possessing a combination of education and experience that supports their status as a subject-matter-expert in the field of powder bed fusion. Although this is an individual contributor position, the person in this role provides advisory support for the internal engineering team for learning, training, and guidance on technical matters. Due to the breadth of manufacturing scope we handle, this role requires considerable background knowledge in powder bed fusion, post-processing, heat treating, destructive and non-destructive testing, and finishing methods.The ideal candidate has experience in a production environment with selection of appropriate part geometries, materials, supports, and nesting strategies for metal powder bed fusion. Interpersonal skills are critical for properly communicating with customers and internal stakeholders.This position features three facets:Internal production engineering activities, serving as the subject matter expertCustomer-facing product development and support Engineering technical programs /R&DEngineering and ManufacturingMaintain an intimate working knowledge of powder bed fusion AM machines (EOS, SLM, Colibrium, etc.)Assess part characteristics for manufacturability, design optimization, material and equipment selectionGuide customers in the selection of materialsDevelop content and best practices for design and manufacturability by establishing design guidelines to ensure lessons learned and best practices are documentedCreate build files, layouts, and use cost estimation modelsLead and provide technical direction for techniciansProvide "hands-on" support with printing and inspection equipmentManage acquisition of necessary maintenance contracts, consumables, and software to support growthRead and understand dimensional drawings, including GD&TAnalyze and specify post-processing steps such as heat treatment, finish machining, and coatingsSupport and guide the root cause and corrective action (RCCA) process for technical issues.Customer ProgramsAssist in assembling quotations in response to customer RFQ'sLead customer projects as the assigned project engineerPrepare project schedules to define project scope deliverablesLead and/or participate in regular customer meetingsMonitor and manage project costs in respect to the established budgetAnticipate problems and concerns relevant to project management and provide timely solutionsCoordinate document submittals, approvals, distribution, and revision controlInitiate purchase requisitions for tools, fixtures, operational equipment, and outside servicesMaintain a strong working relationship with the customerOccasional travel may be required to support project or program goalsEngineering Technical Programs / R&DLead advanced technical engineering programs (material/product/process development)Lead statistical process control initiativesLead operational and supply chain cost reduction and optimization projectsProvide guidance on facility improvements, equipment selection, and in-sourcingQualifications and Education RequirementsPosition title and compensation for Senior AM Engineer and Principal AM Engineer are determined based on qualifications and experience. Candidates shall meet the minimum requirements stated below.Engineering degree in a related discipline (additive manufacturing, mechanical, metallurgical, etc.)Minimum years of experience follow the Levels described below.Experience with the following software: CAD (e.g. SolidWorks, Catia), Build Preparation/Slice software (e.g. Materialise Magics, 3DExpert), Microsoft Office SuiteExperience in a manufacturing environment with processing parts via powder bed fusion.This position is subject to the International Traffic in Arms Regulations (ITAR) which requires U.S. person status. ITAR defines U.S. person as an U.S. Citizen, U.S. Permanent Resident (i.e. 'Green Card Holder'), Political Asylee, or Refugee.Senior: Degreed Engineer with 10+ years of AM Engineering or related experience. Possesses extensive skills and previous experience in design and optimization for 3D printing, machine setup and troubleshooting, material selection and analysis, and production engineering activities (building BOMS, routings). Brings wisdom from previous experience to the team (additive manufacturing and post processing), works autonomously, and supports business development objectives successfully by building customer relationships. Maintains awareness of technical industry trends and best practices and uses that knowledge to ideate and drive continuous improvement for the engineering team. Develops strategic plans for engineering-related projects to increase capability and technical breadth within the organization. Serves as a mentor to engineers at lower levels.Principal: Engineer with 13+ years of AM Engineering or related experience. Masters or PhD in AM or related discipline may count for up to 3 years of experience. In addition to Senior-level qualities, carries 3+ years of previous experience in a senior-level technical role as a subject-matter expert.Preferred Additional Qualifications and EducationMasters or PhD in additive manufacturing or related engineering disciplinePrevious experience working for a Contract Manufacturer in laser powder bed fusionExperience with ISO 9001 and/or AS9100 Revision D              Mechanical Test Lab Experience (Destructive and Non-Destructive Testing)