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Intern Electrical Reliability Engineer Jobs in Birmingham, AL

... reliability, and performance standards. The ideal candidate has extensive CAD design experience, strong knowledge of electrical engineering principles, and the ability to lead and review complex ...

Electrical Engineering Manager - Products

Bessemer, AL · On-site

$109K - $140K/yr

... or high-reliability electrical systems environments. • Demonstrated ownership of complex ... • Professional Engineer (PE), Master Electrician, or equivalent field leadership experience ...

As a Technology Summer Intern within PNC's Technology organization, you will be based in Pittsburgh ... Computer Science, Computer Engineering, Electrical Engineering, General Engineering, Software ...

... Engineering, Practice Groups, and Construction Operations to ensure electrical systems integrate ... Experience in data center, mission-critical, or high-reliability environments preferred. Experience ...

... Engineering, Practice Groups, and Construction Operations to ensure electrical systems integrate ... or high-reliability electrical systems environments. · Demonstrated ownership of complex ...

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Intern Electrical Reliability Engineer information

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How much do intern electrical reliability engineer jobs pay per hour?

As of Aug 23, 2026, the average hourly pay for intern electrical reliability engineer in Birmingham, AL is $20.30, according to ZipRecruiter salary data. Most workers in this role earn between $17.12 and $22.55 per hour, depending on experience, location, and employer.

What is the difference between Intern Electrical Reliability Engineer vs Electrical Engineer?

AspectIntern Electrical Reliability EngineerElectrical Engineer
QualificationsEnrolled in or recent graduate of electrical engineering or related programBachelor's degree in electrical engineering or related field
Work EnvironmentInternship setting, often in industrial or utility companiesFull-time professional role in design, maintenance, or testing
ResponsibilitiesAssisting with reliability assessments, data collection, and basic troubleshootingDesign, develop, and maintain electrical systems and equipment

The Intern Electrical Reliability Engineer role is an entry-level position focused on gaining practical experience in electrical reliability within industrial or utility environments. In contrast, an Electrical Engineer typically holds a degree and performs more advanced design, analysis, and maintenance tasks. The internship provides foundational exposure, while the full engineer role involves independent project work and responsibility.

What are popular job titles related to Intern Electrical Reliability Engineer jobs in Birmingham, AL?

For Intern Electrical Reliability Engineer jobs in Birmingham, AL, the most frequently searched job titles are:

What cities near Birmingham, AL are hiring for Intern Electrical Reliability Engineer jobs?

Cities near Birmingham, AL with the most Intern Electrical Reliability Engineer job openings:

Product Reliability Manager - Royal Switchgear

MacLean Power Systems

Bessemer, AL • On-site

Full-time

Medical, Dental, Vision, Retirement

Posted 11 days ago


MacLean Power Systems rating

7.3

Company rating: 7.3 out of 10

Based on 18 frontline employees who took The Breakroom Quiz


Job description

Headquartered in Fort Mill, South Carolina, MacLean Power Systems (MPS) is a leading manufacturer of mission-critical and engineered components for the electric utility, telecommunications, and civil markets. Established in 1986 as a subsidiary of a larger parent company, MPS has grown substantially and now operates as a standalone company. A dedicated workforce of over 2,000 team members worldwide, MPS is renowned for its commitment to quality, responsiveness, and safety. Our focus on vertical integration ensures the highest standards across our product lines. We operate seventeen production facilities across North America and continually invest in our manufacturing capabilities to better serve our customers.
At MPS, we strive to create a workplace that embodies respect, openness, collaboration, personal growth, and entrepreneurship. We are committed to achieving excellence in Environmental, Health & Safety through our Mission Zero initiative.
Take your next career step with Royal Switchgear Manufacturing (a Maclean Power Systems Company), a leader in engineering, design, and manufacturing of critical electrical infrastructure solutions. As we continue to grow, we are seeking an Product Reliability Engineer who is responsible for focusing on improving product reliability, durability, and performance of Royal Switchgear products. The successful candidate will be a results-oriented team player with strong analytical skills, a process improvement mindset, detail orientation, and excellent verbal and written communication abilities.
Location: Onsite - Bessemer, Alabama
What You'll Do
  • Lead product reliability strategy: set reliability targets, perform FMEA, Weibull and life-data analysis (MTBF/MTTR) for switchgear products and components.
  • Design test programs for components and complete assemblies (HALT/HASS, accelerated life test, thermal cycling, vibration, electrical endurance, dielectric/insulation tests).
  • Specify, design, and build custom test apparatus, fixtures, and jigs required to replicate field stresses and validation scenarios.
  • Set up, commission, and operate test rigs and instrumentation (data acquisition, environmental chambers, power supplies, relays, load banks).
  • Develop test procedures, protocols, and pass/fail criteria; ensure repeatability, traceability, and calibration of test equipment.
  • Execute tests, capture and analyze test data, produce detailed test reports, and translate findings into actionable design changes.
  • Lead root-cause analysis on product failures and field returns; recommend design, material, or process changes and verify fixes via testing.
  • Collaborate closely with design engineering, product validation, and manufacturing to incorporate DfR/DfM practices and plan design verification.
  • Maintain reliability documentation: test plans, life-cycle predictions, reliability databases, and validation evidence for product sign-off.
  • Support new product introduction with reliability verification, test campaigns, and acceptance criteria.
  • Train engineering and lab technicians on test setups, safety, and data collection best practices.
  • Manage external test labs and vendor testing when needed; oversee third-party test contracts and coordinate sample logistics.

What You'll Need to Excel in This Role
  • Bachelor's degree in Electrical, Mechanical, Reliability Engineering, or related discipline.
  • 3+ years' experience in product reliability, test engineering, or design validation-preferably with switchgear, breakers, relays, or power distribution equipment.
  • Proven experience designing test apparatus, fixtures, and setting up/operating reliability test rigs.
  • Strong knowledge of reliability methods (FMEA, RCM, Weibull), environmental and electrical testing standards.
  • Hands-on proficiency with data acquisition systems, instrumentation, environmental chambers, and test automation.
  • Ability to interpret electrical/mechanical drawings, specify components, and prototype fixtures.
  • Strong analytical skills (Excel, Minitab, or equivalent) and experience writing clear test reports.
  • Excellent communication and cross-functional collaboration skills.

Preferred
  • Experience with HALT/HASS, accelerated aging, and accelerated life test design.
  • Familiarity with relevant standards (IEC, IEEE) for switchgear and insulation testing.
  • Experience with LabVIEW, Python, or test automation tools.
  • Six Sigma or reliability-centered maintenance exposure.

Competencies/Skills
  • Strong computer skills in Excel, Word, MS Office suite
  • Strong analytical skills with a high-level of attention to detail and business process
  • Strong skills in developing and presenting performance metrics reports
  • Strong communication and interpersonal skills, and the ability to work with others
  • Ability to gather, analyze, and interpret data
  • Ability to prepare and present comprehensive reports
  • Ability to communicate effectively orally and in writing, including preparing and presenting information
  • Ability to work independently and be self-directed as needed
  • WMS experience and knowledge preferred
  • ERP system knowledge (JD Edwards preferred)

Working Conditions
  • Primarily engineering lab and office environment with regular hands-on work in test labs; occasional shop-floor or customer site visits.
  • Must follow safety procedures when working with high-voltage test equipment and environmental chambers.

Total Rewards Offering:
MPS offers a competitive compensation package; including a bonus potential based on company performance and a dynamic work environment that encourages creativity, innovation, and professional growth. A comprehensive benefits package including Medical, Dental, and Vision, 401k with employer match, employer-paid disability and more...
For Us, For Family. Surround yourself with fun, energetic, and hard-working professionals who are dedicated to achieving Mission Zero; zero safety or environmental incidents.
EOE-Minority/Female/Disability/Veteran
Various agencies of the United States Government require employers to maintain information on applicants pertaining to factors such as race, sex, and type of position for which an individual applies. The information requested is voluntary and for compliance with certain record keeping requirements. MacLean Power, LLC has a long-standing commitment to equal employment opportunity for all its associates and applicants for employment. MacLean Power, LLC believes all persons are entitled to equal employment opportunities and does not discriminate against its employees or applicants for employment because of race, color, gender, affectional or sexual orientation, domestic partnership status, ancestry, religion, national origin, citizenship status, marital status, disability, veteran status, age or any other protected group status.
All job offers are conditional, upon successful completion of pre-employment screening, including criminal checks, drug testing, employment, and education verification.

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