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Injection Molding Simulation Jobs in Washington, DC

TAP Engineering

Mechanical Engineer

Columbia, MD · On-site

$100K - $140K/yr

Support thermal and structural evaluations through simulation, analysis, or testing * Collaborate ... Experience with injection-molded part design * Hands-on experience with prototyping, 3D printing ...

TAP Engineering LLC

Mechanical Engineer

Columbia, MD · On-site

$100K - $140K/yr

Support thermal and structural evaluations through simulation, analysis, or testing * Collaborate ... Experience with injection-molded part design * Hands-on experience with prototyping, 3D printing ...

Liquid Robotics

Mechanical Engineering Manager

Jessup, MD · Hybrid

$107K - $147K/yr

... simulation software. * Familiarity with PLM and other product life-cycle tools such as Arena, JIRA ... injection molding, cable over-molding and sheet metal fabrication * Experience designing with ...

MSD

Engineer II, Microfluidic

Gaithersburg, MD · On-site

$88K - $134K/yr

Demonstrated proficiency in simulation software such as COMSOL or Ansys-Fluent preferred. * Working ... Injection molding desired * Etching desired * Roll to roll converting desired * Soft lithography ...

All JobsInjection Molding Simulation JobsInjection Molding Simulation Jobs in Washington, DC

Injection Molding Simulation information

See Washington, DC salary details

$12.5K

$76.6K

$137.6K

How much do injection molding simulation jobs pay per year?

As of Aug 11, 2026, the average yearly pay for injection molding simulation in Washington, DC is $76,565.00, according to ZipRecruiter salary data. Most workers in this role earn between $49,800.00 and $90,000.00 per year, depending on experience, location, and employer.

What are some typical challenges faced in an injection molding simulation role, and how can I prepare to address them?

Professionals in Injection Molding Simulation often encounter challenges such as accurately predicting material flow, minimizing defects like warpage or sink marks, and optimizing process parameters for cost efficiency. To address these, it's vital to stay current with simulation software updates, develop strong communication skills to collaborate with design and manufacturing teams, and cultivate a solid understanding of polymer materials. Gaining hands-on experience with real-world molding processes and troubleshooting will also help bridge the gap between virtual simulations and practical outcomes.

What are the key skills and qualifications needed to thrive as an injection molding simulation engineer?

To excel as an Injection Molding Simulation Engineer, you need a solid background in mechanical or manufacturing engineering, with expertise in polymer processing and simulation principles. Familiarity with simulation software such as Moldflow, Moldex3D, or Autodesk Simulation, along with CAD tools, is typically required, and relevant certifications can be advantageous. Strong problem-solving abilities, attention to detail, and effective communication skills help you interpret simulation data and collaborate with cross-functional teams. These competencies ensure accurate mold designs, optimized manufacturing processes, and reduced production costs and defects.

What is injection molding simulation?

Injection molding simulation is the use of specialized software to predict and analyze the behavior of plastic materials as they are injected into a mold during the manufacturing process. This simulation helps engineers optimize mold design, minimize defects, and reduce production costs by identifying potential issues before physical molds are made. It allows for virtual testing of different materials, mold geometries, and processing conditions, making the manufacturing process more efficient and reliable.

What is the difference between Injection Molding Simulation vs Injection Molding Technician?

AspectInjection Molding SimulationInjection Molding Technician
Primary FocusUsing software to model and optimize molding processesOperating and maintaining molding equipment on the production floor
Required SkillsCAD/CAM software, process analysis, troubleshootingMachine operation, quality control, basic troubleshooting
Work EnvironmentDesign labs, engineering departments, software environmentsManufacturing floor, production lines
CredentialsEngineering degree or technical training, software proficiencyTechnical diploma or certification, hands-on experience

Injection Molding Simulation specialists focus on virtual modeling to improve manufacturing processes, while Injection Molding Technicians operate and maintain the equipment on the factory floor. Both roles are essential in the injection molding industry but differ in their focus, skills, and work environment.

What are popular job titles related to Injection Molding Simulation jobs in Washington, DC? For Injection Molding Simulation jobs in Washington, DC, the most frequently searched job titles are:
What job categories do people searching Injection Molding Simulation jobs in Washington, DC look for? The top searched job categories for Injection Molding Simulation jobs in Washington, DC are:
Injection Molding Simulation jobs near you
Infographic showing various Injection Molding Simulation job openings in Washington, DC as of July 2026, with employment types broken down into 83% Full Time, 15% Part Time, and 2% Contract. Highlights an 83% Physical, 5% Hybrid, and 12% Remote job distribution, with an average salary of $76,565 per year, or $36.8 per hour.

Plastic Injection Mold Designer

AHU Technologies, Inc.

Washington, DC • On-site

$80K - $105K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 5 days ago

Job description

the leader in the design and manufacture of high-quality plastic injection molds. Based in Cedarburg, WI, we support industries such as Automotive, Plastic Packaging, Medical, Battery & many more!
This position is responsible for leading multiple projects through the engineering design phase. Projects to include, but are not limited to, Plastic Injections Molds, Product Modeling, Reverse Engineering and Modifications to existing mold designs. If you are looking for a stimulating work environment, and an attractive salary and benefits package, look at Carlson Tool now!
This is a full-time salaried position. Pay ranges from $80,000 - $105,000/year with generous perks and benefits including:
• Relocation Assistance
• Full Health Care Plan with Dental and Vision
• Health Savings Account (HSA) with Employer Contribution
• PTO & Holiday Pay
• Life and AD&D Insurance
• Self-Directed 401k plan - 3% company match
• Weekly Pay
• Profit Sharing Plan
• Team Gainsharing Bonus Program
• Company provided PPE - Safety glasses (including Prescription), Uniforms, & Safety-toe Shoe reimbursement program
• Family-owned environment - Company lunches, Milestone recognition, Cookouts and Holiday Parties
• On-site Carlson Recreational Center for employees and their family members including weightlifting and cardio equipment, golf simulator, pickleball court,
and more!
Essential Duties And Responsibilities
• Working with the project launch team you will review the project input, set milestones dates and define the required outputs.
• Develop conceptual, preliminary, and final designs.
• Interface with Project Managers and customers to resolve any product or mold design related issues.
• Review the product models and drawing for mold-ability, recommend modifications.
• Access product drawings for tight tolerance areas and recommend design or manufacturing approach.
• Coordinate with other team members the required resources to maintain milestones.
• Provide models or drawings to vendors as required.
• Create and maintain Bills of Material (BOM).
• Create Mold Drawings as needed.
• Provide weekly updates as to the progress of all projects assigned.
• Be a willing and active participant in continuous improvement activities.
Requirements
• 3-5+ years of hands-on plastic injection mold design experience.
• Strong working knowledge of injection mold design concepts, practices, and procedures; ability to design molds that incorporate the latest or common technologies including thin wall technology, two-shot mold design, Stack molds, and high-volume tool design.
• 3D CAD experience with Siemens NX preferred, but experience with other CAD software is acceptable.
• Knowledge of the latest technologies in manufacturing efficiencies; including how to integrate CAM software with machining equipment.
• Strong communication skills to effectively communicate to all levels within an organization.
• Basic understanding of Geometric Dimension & Tolerancing (GD&T).
• Minimal Travel requirements.
Carlson Tool & Manufacturing Corp. is an ISO certified and ITAR registered manufacturing company serving customers with engineering, tooling, drilling, and machining services.
Equal Opportunity Employer (EOE) including disability/veteran
#plasticinjectionmold #molddesigner #engineeringdesign Benefits found in job post
• 401(k)
Compensation: $80,000.00 - $105,000.00 per year
About Us
AHU Technologies INCis an IT consulting and permanent staffing firm that meets and exceeds the evolving IT service needs of leading corporations within the United States. We have been providing IT solutions to customers from different industry sectors, helping them control costs and release internal resources to focus on strategic issues.
AHU Technologies INC was co-founded by visionary young techno-commercial entrepreneurs who remain as our principal consultants. Maintaining working relationships with a cadre of other highly skilled independent consultants, we have a growing number of resources available for development projects. We are currently working on Various projects such as media entertainment, ERP Solutions, data warehousing, Web Applications, Telecommunications and medical to our clients all over the world.

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