ZipRecruiter

Log In

1

Injection Molding Simulation Jobs in Elgin, IL (NOW HIRING)

Koch Industries

Tooling Engineer

Naperville, IL · On-site

$105K - $145K/yr

In this role, you will drive manufacturing excellence for precision injection molding and tooling ... Utilize simulation tools (e.g., Moldflow) to predict performance, reduce risk, and accelerate ...

Filtration Group Corp

Design Engineer

Des Plaines, IL · On-site

$85K - $96K/yr

Experience modelling production-ready injection molded parts. * Proficient conducting and/or utilizing FEA and CFD in the design process. * Good understanding of fluid dynamics and simulation ...

Filtration Group Corp

Design Engineer

Des Plaines, IL

$85K - $96K/yr

Experience modelling production-ready injection molded parts. * Proficient conducting and/or utilizing FEA and CFD in the design process. * Good understanding of fluid dynamics and simulation ...

Koch Industries

Sr. Product Design Engineer

Lisle, IL · On-site

$100K - $130K/yr

Experience creating prototypes and simulations * Expert use of Tolerance Analyses * Experience with ... injection molding, die casting and insert molding * Experience with GD&T (Geometric Dimensioning ...

Koch Industries

Sr. Product Design Engineer

Lisle, IL · On-site

$100K - $130K/yr

Experience creating prototypes and simulations * Expert use of Tolerance Analyses * Experience with ... injection molding, die casting and insert molding * Experience with GD&T (Geometric Dimensioning ...

Koch Industries

Sr. Product Design Engineer

Lisle, IL · On-site

$100K - $130K/yr

Experience with manufacturing processes (e.g., CNC machining, stamping, plating, injection molding ... Experience with simulation or performance analysis of liquid cooling thermal solutions

Hoffer Plastics

Project Engineer

South Elgin, IL · On-site

$100K - $135K/yr

... activitiesPerform mold simulation analysis utilizing Moldex 3D. This does not contain every ... mold injection experience.Strong computer skills in CAD (preferably SolidWorks) Excel, Word ...

Hoffer Plastics

Project Engineer

South Elgin, IL · On-site

$100K - $135K/yr

Perform mold simulation analysis utilizing Moldex 3D. * This does not contain every function ... injection experience. * Strong computer skills in CAD (preferably SolidWorks) Excel, Word ...

Koch Industries

Senior Mechanical Engineer

Lisle, IL · On-site

$120K - $160K/yr

Conduct simulations, prototyping and testing of optical interconnect solutions and systems that ... Design experience with multiple manufacturing techniques (injection molding, insert molding, sheet ...

Koch Industries

Mechanical Engineer

Lisle, IL · On-site

$80K - $120K/yr

Conduct simulations, prototyping, and testing of optical systems to meet performance and ... Design experience with multiple manufacturing techniques (injection molding, insert molding, sheet ...

Shure

Engineer Staff, Mechanical Engineering

Niles, IL · On-site

$124.80 - $212.20/hr

... as injection molding, die casting, machining, and sheet metal forming; interacts with in-house ... validate simulation (e.g., FloTHERM thermal analysis) with empirical results. * Performs ...

next page

Showing results 1-20

All JobsInjection Molding Simulation JobsInjection Molding Simulation Jobs in Elgin, IL

Injection Molding Simulation information

See Elgin, IL salary details

$10.9K

$66.8K

$120.1K

How much do injection molding simulation jobs pay per year?

As of Aug 17, 2026, the average yearly pay for injection molding simulation in Elgin, IL is $66,824.00, according to ZipRecruiter salary data. Most workers in this role earn between $43,500.00 and $78,600.00 per year, depending on experience, location, and employer.

What is injection molding simulation?

Injection molding simulation is the use of specialized software to predict and analyze the behavior of plastic materials as they are injected into a mold during the manufacturing process. This simulation helps engineers optimize mold design, minimize defects, and reduce production costs by identifying potential issues before physical molds are made. It allows for virtual testing of different materials, mold geometries, and processing conditions, making the manufacturing process more efficient and reliable.

What are the key skills and qualifications needed to thrive as an injection molding simulation engineer?

To excel as an Injection Molding Simulation Engineer, you need a solid background in mechanical or manufacturing engineering, with expertise in polymer processing and simulation principles. Familiarity with simulation software such as Moldflow, Moldex3D, or Autodesk Simulation, along with CAD tools, is typically required, and relevant certifications can be advantageous. Strong problem-solving abilities, attention to detail, and effective communication skills help you interpret simulation data and collaborate with cross-functional teams. These competencies ensure accurate mold designs, optimized manufacturing processes, and reduced production costs and defects.

What are some typical challenges faced in an injection molding simulation role, and how can I prepare to address them?

Professionals in Injection Molding Simulation often encounter challenges such as accurately predicting material flow, minimizing defects like warpage or sink marks, and optimizing process parameters for cost efficiency. To address these, it's vital to stay current with simulation software updates, develop strong communication skills to collaborate with design and manufacturing teams, and cultivate a solid understanding of polymer materials. Gaining hands-on experience with real-world molding processes and troubleshooting will also help bridge the gap between virtual simulations and practical outcomes.

What is the difference between Injection Molding Simulation vs Injection Molding Technician?

AspectInjection Molding SimulationInjection Molding Technician
Primary FocusUsing software to model and optimize molding processesOperating and maintaining molding equipment on the production floor
Required SkillsCAD/CAM software, process analysis, troubleshootingMachine operation, quality control, basic troubleshooting
Work EnvironmentDesign labs, engineering departments, software environmentsManufacturing floor, production lines
CredentialsEngineering degree or technical training, software proficiencyTechnical diploma or certification, hands-on experience

Injection Molding Simulation specialists focus on virtual modeling to improve manufacturing processes, while Injection Molding Technicians operate and maintain the equipment on the factory floor. Both roles are essential in the injection molding industry but differ in their focus, skills, and work environment.

What are popular job titles related to Injection Molding Simulation jobs in Elgin, IL?

For Injection Molding Simulation jobs in Elgin, IL, the most frequently searched job titles are:

What job categories do people searching Injection Molding Simulation jobs in Elgin, IL look for?

The top searched job categories for Injection Molding Simulation jobs in Elgin, IL are:

Injection Molding Simulation jobs near you

Project Engineer - Plastic Injection Molding

Sterling Engineering Inc.

South Elgin, IL • On-site

$100K - $135K/yr

Full-time

Medical, Retirement, PTO

This job post has expired today. Applications are no longer accepted.

Job description

Title: Project Engineer - Plastic Injection Molding
Location: South Elgin, IL
Pay Rate: $100,000-135,000 + bonus structure
Hire Type: Direct Hire
Comprehensive Benefits Package including:
Blue Cross Blue Shield PPO
Matching 401k up to 6% with Safe Harbor
Several paid company days off in addition to paid holidays and PTO
Yearly compensation increases

This is a hands-on opportunity for an engineer with plastics and injection molding experience who enjoys solving complex design challenges, coordinating multiple stakeholders, and seeing projects move from concept to finished production. You’ll have significant exposure to tooling design, mold development, prototyping, customer engineering, material selection, and manufacturing process improvement, with opportunities to work on both domestic and international projects.

Key Responsibilities
  • Lead new program development from initial quotation through production.
  • Serve as a primary engineering contact for customers and tooling suppliers.
  • Analyze customer prints and tooling quotation requests and prepare tooling quotations.
  • Procure tooling and coordinate the design and build process.
  • Ensure new tooling is designed and built to support robust, reliable manufacturing processes.
  • Conduct design reviews and preliminary tool reviews with cross-functional teams.
  • Place tooling purchase orders and monitor supplier progress, quality, timing, and compliance with agreed designs.
  • Conduct pre-sampling and post-sampling meetings with project teams.
  • Partner with Sales on technical design projects, including prototyping and design recommendations.
  • Support metal-to-plastic conversion projects and identify opportunities created through product design changes.
  • Develop piece-part designs and identify qualified sources for design, tooling, and prototyping activities.
  • Perform mold simulation analysis using Moldex3D.
Qualifications
  • Must have a Bachelor’s degree in Engineering, Plastics Technology, or a related field or equivalent professional experience.
  • Must have at least 3–5 years of plastic injection molding experience.
  • Strong computer skills, including CAD—preferably SolidWorks but open to other design software
  • Broad understanding of plastic materials, including PP, ABS, Acetal, and Nylon.
  • Ability to manage projects, coordinate with multiple stakeholders, and follow through on deadlines.
  • Willingness and ability to travel a couple of times a year domestically and internationally when required (Italy, Mexico, China).
Qualified applicants will receive consideration for employment without regard to age, race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.