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Injection Molding Process Engineer Jobs in Texas

Senior Process Engineer

Fort Worth, TX ยท On-site

$99K - $128K/yr

Develop, implement, and optimize injection molding processes to improve efficiency, quality, and cycle times. * Troubleshoot and resolve molding defects, tooling issues, and process variations using ...

Injection Molding Technician - 2nd Shift

Bastrop, TX ยท On-site

$22 - $29.25/hr

INJECTION MOLDING TECHNICIAN (STARLINK) - 2ND SHIFT At SpaceX we're leveraging our experience in ... process engineers. The goal of the team is to develop new manufacturing methods and qualify ...

Senior Process Engineer

Fort Worth, TX ยท On-site

$99K - $128K/yr

Develop, implement, and optimize injection molding processes to improve efficiency, quality, and cycle times. * Troubleshoot and resolve molding defects, tooling issues, and process variations using ...

Showing results 21-40

Injection Molding Process Engineer information

See Texas salary details

$46.1K

$85.7K

$132.8K

How much do injection molding process engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for injection molding process engineer in Texas is $85,729.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,400.00 and $96,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an injection molding process engineer, and why are they important?

To thrive as an Injection Molding Process Engineer, you need a solid background in engineering principles, plastics materials, and process optimization, usually backed by a degree in mechanical or manufacturing engineering. Proficiency with CAD software, molding simulation tools (such as Moldflow), and familiarity with quality management systems or Six Sigma certifications is highly valuable. Strong analytical thinking, problem-solving abilities, and effective communication skills help you collaborate with cross-functional teams and drive process improvements. These skills are crucial for ensuring efficient production, high-quality output, and the continuous improvement of manufacturing operations.

What does an injection molding process engineer do?

An injection molding process engineer designs, develops, and optimizes the manufacturing process for plastic parts using injection molding machines. They analyze cycle times, troubleshoot equipment issues, and ensure product quality by controlling process parameters and implementing improvements. Proficiency with process monitoring tools and understanding of material properties are essential in this role.

What is an injection molding process engineer?

Injection Molding Process Engineers are professionals who specialize in designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They work with production teams to develop efficient molding processes, select appropriate materials, and ensure product quality. Their responsibilities also include setting up and maintaining equipment, analyzing defects, and implementing process improvements to maximize productivity and reduce costs.

What is the difference between Injection Molding Process Engineer vs Injection Molding Technician?

AspectInjection Molding Process EngineerInjection Molding Technician
ResponsibilitiesDesigns, develops, and optimizes molding processes, troubleshooting complex issues, and improving efficiency.Operates and maintains molding machines, performs routine setups, and monitors production quality.
Required SkillsStrong understanding of process engineering, materials, and troubleshooting; often requires engineering degrees or certifications.Hands-on machine operation skills; technical training or certifications in machine operation.
Work EnvironmentDesign labs, engineering departments, or production floors with a focus on process development.Production floors with direct machine operation and quality checks.

The Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, often requiring engineering credentials. In contrast, the Injection Molding Technician handles daily machine operation and maintenance. Both roles are essential in the manufacturing process but differ in scope and responsibilities.

How much do injection molding process engineers make?

Injection molding process engineers typically earn a median annual salary ranging from $60,000 to $85,000, depending on experience, location, and industry. Salaries can increase with specialized skills, certifications, and advanced knowledge of molding equipment and materials.

What are some common challenges injection molding process engineers face when troubleshooting production issues?

Injection Molding Process Engineers often encounter challenges such as inconsistent part quality, cycle time variation, and machine malfunctions. Troubleshooting these issues requires a solid understanding of molding parameters, material properties, and mold design. Engineers typically collaborate closely with production operators, quality control, and maintenance teams to analyze root causes and implement effective solutions. Staying current with process optimization techniques and leveraging data-driven approaches are key to successfully overcoming these challenges and ensuring high-quality output.
What are the most commonly searched types of Injection Molding Process Engineer jobs in Texas? The most popular types of Injection Molding Process Engineer jobs in Texas are:
What cities in Texas are hiring for Injection Molding Process Engineer jobs? Cities in Texas with the most Injection Molding Process Engineer job openings:
Infographic showing various Injection Molding Process Engineer job openings in Texas as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Nights. Highlights an 100% In-person job distribution, with an average salary of $85,729 per year, or $41.2 per hour.

Senior Process Engineer

US Conec, Ltd.

Fort Worth, TX โ€ข On-site

$99K - $128K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 20 days ago


Job description

Senior Process Engineer

Overview

The Senior Process Engineer is responsible for developing, optimizing, and troubleshooting injection molding processes to ensure efficient, high-quality, and cost-effective production. This role requires working with cross-functional teams to improve process stability, reduce waste, and drive continuous improvement initiatives. The engineer will play a key role in tooling qualifications, process standardization, and developing best practices in molding operations.

Responsibilities

  • Develop, implement, and optimize injection molding processes to improve efficiency, quality, and cycle times.
  • Troubleshoot and resolve molding defects, tooling issues, and process variations using root cause analysis techniques.
  • Utilize scientific molding principles and process optimizations tools including Design of Experiments to establish capable and consistent molding processes.
  • Assist with new production equipment installation and qualification, providing feedback on suitability, performance and reliability.
  • Lead process development for tool qualifications and test runs supporting both new product introductions and capacity tooling.
  • Work closely with tooling engineers, maintenance teams, and production staff to enhance mold performance and longevity.
  • Standardize process documentation, including work instructions, SOPs, and process sheets.
  • Implement continuous improvement projects focused on cycle time reduction, scrap reduction, and process efficiency.
  • Research and recommend new molding technologies, automation, and auxiliary equipment to enhance production capabilities.
  • Provide technical leadership and training to engineers, technicians, and production personnel.
  • Ensure compliance with all quality standards and company policies.
  • Actively represent the processing capability during mold design reviews and DFM evaluations to insure processing consideration are included in the tooling design cycle.
  • Provide on-site support for tooling trials and evaluations at tooling vendors
  • Recommend resins and additive packages to support product performance requirements and manufacturing needs while insuring all material-based safety protocols and PPE needs are understood and met.

Must Haves

  • Bachelor's degree in Mechanical engineering, Plastics engineering, or a related field.
  • 7+ years of experience in injection molding process development, tooling, and manufacturing with a focus on tight tolerance, precision injection molding.
  • Formal Master Molder or similar training RJG, AIM, etc. a strong plus
  • Strong understanding of polymer materials, mold construction, and processing parameters with a focus on engineering grade resins including PEI, PBT, and PC/ABS.
  • Expertise in scientific molding techniques, mold flow analysis, and process validation methodologies.
  • Hands-on experience with injection molding machines, robotics, and automation systems.
  • Familiarity with lean manufacturing principles, Six Sigma methodologies (Green/Black Belt preferred), and SPC.
  • Proficiency in troubleshooting molding defects such as flash, short shots, burns, warpage, and splay.
  • Strong analytical, problem-solving, and project management skills.
  • Demonstrated ability to make data-driven decisions using data analysis tools and techniques.
  • Effective communication and teamwork abilities for cross-functional collaboration.

What We Offer

  • Competitive base salary with performance-based bonus potential
  • 4 weeks of PTO to relax and recharge
  • Health, dental, and vision plans to support you and your family
  • 401(k) retirement savings plan with employer match and planning resources
  • A collaborative, team-based culture focused on innovation and quality
  • Paid holidays and employee recognition programs
  • Opportunities to work with advanced molding technologies and infrastructure systems
  • STEM outreach and community engagement initiatives

US Conec will only employ those who are legally authorized to work in the United States. This is not a position for which sponsorship will be provided. Individuals with temporary visas such as E, F-1, H-1, H-2, L, B, J or TN or who need sponsorship for work authorization now or in the future, are not eligible for hire.ย