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Immersion Ultrasonic Testing information

What is immersion ultrasonic testing?

Immersion ultrasonic testing is a non-destructive testing (NDT) technique that uses high-frequency sound waves to detect flaws or measure thickness in materials. In this method, both the ultrasonic transducer and the test part are submerged in a liquid, usually water, which acts as a coupling medium to efficiently transmit sound waves. This technique allows for precise and consistent inspection of complex shapes and provides detailed images of internal features without damaging the test piece. Immersion ultrasonic testing is commonly used in industries such as aerospace, automotive, and manufacturing to ensure material integrity and quality.

What are the key skills and qualifications needed to thrive as an immersion ultrasonic testing technician?

To thrive as an Immersion Ultrasonic Testing Technician, you need a solid understanding of ultrasonic testing principles, materials science, and non-destructive testing (NDT) procedures, often supported by certifications such as ASNT Level II or III in Ultrasonic Testing. Familiarity with ultrasonic testing equipment, data analysis software, and immersion tanks is typically required. Strong attention to detail, problem-solving skills, and effective communication help technicians accurately interpret results and work with engineering teams. These skills ensure the reliable detection of material flaws and maintain quality and safety standards in manufacturing and engineering environments.

What are the typical challenges faced by professionals working in immersion ultrasonic testing, and how can they be addressed?

Professionals in immersion ultrasonic testing often encounter challenges such as managing precise alignment of ultrasonic transducers, interpreting complex signal data, and adapting to various material types and geometries. To address these, it is important to develop strong attention to detail, regularly calibrate equipment, and continuously update technical knowledge through training. Collaboration with experienced team members and using advanced imaging software can also enhance accuracy and efficiency in testing processes.

What is the difference between Immersion Ultrasonic Testing vs Phased Array Ultrasonic Testing?

AspectImmersion Ultrasonic TestingPhased Array Ultrasonic Testing
CredentialsLevel I/II Ultrasonic CertificationLevel I/II Ultrasonic Certification, Phased Array Certification
Work EnvironmentLiquid immersion tanks, controlled environmentsSimilar environments, with advanced equipment for complex inspections
Industry UsageWelding, aerospace, power generationWelding, aerospace, power generation, especially complex geometries

Immersion Ultrasonic Testing involves immersing the test object in a liquid medium for inspection, primarily detecting flaws in materials. Phased Array Ultrasonic Testing uses multiple ultrasonic elements to steer and focus the sound beam electronically, allowing for more detailed and faster inspections. Both require similar certifications and are used in comparable industries, but Phased Array offers enhanced imaging capabilities for complex parts.

What other helpful pages are available for Immersion Ultrasonic Testing?

Other pages related to Immersion Ultrasonic Testing:

Infographic showing various Immersion Ultrasonic Testing job openings in the United States as of September 2026, with employment types broken down into 45% Full Time, and 55% Part Time. Highlights an 100% In-person job distribution.

Ultrasonic Testing Technician (Quality Assurance) - Weekend Nights

Appleton, WI • On-site

ATI
See more jobs at ATIexternal

$17.50 - $23.75/hr

Full-time

Retirement, PTO

This job post has expired today. Applications are no longer accepted.

Job description

We are currently seeking an Ultrasonic Testing Technician (Quality Assurance) for our Appleton, WI, location who will report to our Quality Leader. This is a Weekend Nights shift working Friday to Sunday from 5 pm to 5 am. Training is paid and may be conducted on a shift with appropriate trained personnel. All required training and Level II certification testing are completed on site.
Ultrasonic Testing (UT) is an impressive Quality Assurance tool used for the examination and testing using ultrasonic frequencies of materials and components that will not change or destroy the parts' usefulness. Our Ultrasonic Testing department plays a vital role in ensuring we are producing components that meet quality, reliability and safety standards of ATI and our customers.
As an Ultrasonic Technician, you will work with new state-of-the-art testing and inspection equipment in a climate-controlled environment and provide examination and testing of specialty components by using water immersion ultrasonic testing on components for aerospace jet engines and other high-performance applications.
To become successful, you must quickly learn ATI, our customers, products, processes and procedures. A successful Ultrasonic Technician is a problem-solver, shows strong attention to detail and embraces the opportunity to be empowered in making crucial decisions regarding the integrity of our components.
Additional Responsibilities
  • Responsible for accomplishing water immersion ultrasonic setups, examination and testing of components to determine acceptability of material and product
  • Examines product for possible internal or external defects and documents results accordingly
  • Prepares material to properly examine and apply testing methods by cleaning, identifying, setting up equipment, etc.
  • Reads and interprets blueprints and drawings, specifications and scan procedures to accomplish ultrasonic setups, tests and report preparation.

Preferred Qualifications
  • At least 2 years' manufacturing experience or a technical degree/certification
  • NDT schooling or prior NDT work experience strongly preferred
  • Military experience.

Skills
  • Effective oral and written communication skills with the ability to work collaboratively with cross-functional teams
  • Mechanically inclined
  • Strong computer skills; technically savvy
  • Ability to lift 50 pounds
  • Gives great attention to detail
  • High level of integrity
  • Engaged in the role.

You will have the opportunity for continued learning, career growth and pay increases with successful completion of training milestones. As an Ultrasonic Technician, you will lift and move parts that weigh up to 50 lbs. Candidates will be required to take a pre-employment skills test and must pass an eye and color exam prior to employment.
We offer benefit eligibility on the 1st of the month following the date of hire + up to 8% employer 401(k) contribution and match + 120 hours of paid time off per year + 12 paid holidays per year.
We thrive when the expectations are great, and the barriers are high. We're solving the world's most difficult challenges through materials science. Our advanced, integrated process technologies and proven performers give us a tremendous competitive advantage. When customers' systems need to fly higher, dig deeper, stand stronger, and last longer -- anywhere on, above or below the earth -- ATI is proven to perform.
*It is ATI's policy to not provide immigration sponsorship for any of the company's positions.
ATI and its subsidiary companies will provide equal employment opportunities to all applicants without regard to applicant's race, color, religion, sex, sexual orientation, gender identity, genetic information, national origin, age, veteran status, disability status, or any other status protected be federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.

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