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Helmet Design Jobs (NOW HIRING)

$16.75 - $20.75/hr

Step into a new era of helmet technology with KAV, where innovation meets unparalleled safety. Our unique approach combines cutting-edge 3D printing technology with bespoke design, offering ...

Production Technician (Buffalo, NY)

Buffalo, NY · On-site

$16.75 - $20.75/hr

Step into a new era of helmet technology with KAV, where innovation meets unparalleled safety. Our unique approach combines cutting-edge 3D printing technology with bespoke design, offering ...

Sr. Mechanical Engineer

Manchester, NH · On-site

$101K - $134K/yr

RESPONSIBILITIES: • Design and development of Electro-Acoustics products; boom assemblies, Electret Mics, mic capsules, hearing protection, intercom systems, and helmet mounted products for ...

Sr. Mechanical Engineer

Manchester, NH

$101K - $134K/yr

Design and development of Electro-Acoustics products; boom assemblies, Electret Mics, mic capsules, hearing protection, intercom systems, and helmet mounted products for civilian and military ...

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How much do helmet design jobs pay per hour?

As of Jun 5, 2026, the average hourly pay for helmet design in the United States is $21.33, according to ZipRecruiter salary data. Most workers in this role earn between $18.99 and $23.08 per hour, depending on experience, location, and employer.

What is the difference between Helmet Design vs Helmet Engineering?

AspectHelmet DesignHelmet Engineering
CredentialsDesign degrees, CAD skillsEngineering degrees, materials expertise
Work EnvironmentDesign studios, CAD softwareManufacturing facilities, labs
Industry UsageFocus on aesthetics and ergonomicsFocus on safety, materials, and structural integrity

Helmet Design primarily involves creating the visual and ergonomic aspects of helmets, emphasizing aesthetics and user comfort. Helmet Engineering focuses on the technical aspects, ensuring safety standards, material strength, and structural performance. Both roles are essential in the helmet industry but differ in their core responsibilities and skill sets.

What is helmet design?

Helmet design is the process of creating protective headgear that combines safety, comfort, and style. Designers use specialized materials and engineering techniques to ensure helmets meet safety standards while also appealing to consumer preferences. The process involves research, prototyping, testing, and collaboration with manufacturers to create helmets for various uses, such as sports, construction, or motorcycling.

What are some common challenges faced by helmet designers when balancing safety standards with innovative design features?

Helmet designers often face the challenge of integrating cutting-edge aesthetics and user-friendly features without compromising on safety and regulatory compliance. Balancing strict certification requirements (such as DOT, ECE, or Snell) with demands for lighter materials, better ventilation, and advanced technology requires creative engineering and frequent collaboration with material scientists. Additionally, designers must stay updated with evolving standards and consumer preferences, which can impact timelines and production costs. Teamwork with testing engineers, marketing specialists, and manufacturers is key to delivering a helmet that is both visually appealing and reliably protective.

What are the key skills and qualifications needed to thrive as a Helmet Designer, and why are they important?

To thrive as a Helmet Designer, you need expertise in industrial design, materials engineering, and 3D modeling, usually supported by a relevant degree such as industrial design or mechanical engineering. Familiarity with CAD software, rapid prototyping tools, and safety certification standards like DOT or ECE is crucial. Creativity, attention to detail, and strong problem-solving abilities are standout soft skills in this field. These skills and qualities are important to ensure helmets are both innovative and meet rigorous safety requirements for end users.
Infographic showing various Helmet Design job openings in the United States as of May 2026, with employment types broken down into 7% Locum Tenens, 43% Internship, 33% As Needed, 14% Full Time, 2% Part Time, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $44,373 per year, or $21.3 per hour.
Research Engineer, Helmet Lab

$79K - $85K/yr

Full-time

Posted 22 days ago


Virginia Tech rating

7.7

Company rating: 7.7 out of 10

Based on 64 frontline employees who took The Breakroom Quiz

213th of 532 rated colleges and universities


Job description

Research Engineer, Helmet Lab
Job no: 536400
Work type: Administrative & Professional
Senior management: Vice President for Research
Department: ICTAS
Location: Blacksburg, Virginia
Categories: Engineering, Research / Scientific
Job Description
About the Virginia Tech Helmet Lab
The Virginia Tech Helmet Lab is a leading research group focused on understanding and reducing head injuries through biomechanics, laboratory testing, and translational research. The lab develops injury risk functions, evaluates protective equipment, and produces widely used helmet rating systems that inform consumers, industry, and policymakers. The lab operates at the intersection of engineering, public health, and product design. Research outcomes are routinely translated into real-world impact through partnerships with manufacturers, sports organizations, and safety stakeholders.
Position Overview
The Research Engineer will play a central role in leading and supporting laboratory operations, experimental testing, and engineering development activities. This position is hands-on and spans a range of responsibilities including test execution, instrumentation, hardware development, and prototyping. The role is designed for an engineer who is comfortable working both in a laboratory environment and on mechanical systems, and who is motivated by applying engineering principles to solve real-world safety problems. This position serves as a core engineering resource for the lab's testing infrastructure and research. The role operates in a fast-paced, applied research environment with multiple concurrent projects and testing demands.
Required Qualifications
• Advanced or Bachelor's degree in mechanical engineering, biomedical engineering, or a related field
• Experience working with mechanical systems, instrumentation, or laboratory testing
• Strong problem-solving skills and attention to detail
• Ability to work independently and in a collaborative research environment
Preferred Qualifications
• Experience with impact testing, biomechanics, or injury research
• Experience with sensors and data acquisition systems
• Experience with machining, fabrication, or prototyping
• Familiarity with CAD software (e.g., SolidWorks)
• Familiarity with additive manufacturing technologies
Overtime Status
Exempt: Not eligible for overtime
Appointment Type
Restricted
Salary Information
$79,654 - $85,000
Hours per week
40
Review Date
May 26, 2006
Additional Information
The successful candidate will be required to have a criminal conviction check.
About Virginia Tech
Dedicated to its motto, Ut Prosim (That I May Serve), Virginia Tech pushes the boundaries of knowledge by taking a hands-on, transdisciplinary approach to preparing scholars to be leaders and problem-solvers. A comprehensive land-grant institution that enhances the quality of life in Virginia and throughout the world, Virginia Tech is an inclusive community dedicated to knowledge, discovery, and creativity. The university offers more than 280 majors to a diverse enrollment of more than 36,000 undergraduate, graduate, and professional students in eight undergraduate colleges, a school of medicine, a veterinary medicine college, Graduate School, and Honors College. The university has a significant presence across Virginia, including Blacksburg, the greater Washington, D.C. area, the Health Sciences and Technology Campus in Roanoke, sites in Newport News and Richmond, and numerous Extension offices and research institutes. A leading global research institution, Virginia Tech conducts more than $650 million in research annually.
Virginia Tech endorses and encourages participation in professional development opportunities and university shared governance. These valuable contributions to university shared governance provide important representation and perspective, along with opportunities for unique and impactful professional development.
Virginia Tech does not discriminate against employees, students, or applicants on the basis of age, color, disability, sex (including pregnancy), gender, gender identity, gender expression, genetic information, ethnicity or national origin, political affiliation, race, religion, sexual orientation, or military status, or otherwise discriminate against employees or applicants who inquire about, discuss, or disclose their compensation or the compensation of other employees or applicants, or on any other basis protected by law.
If you are an individual with a disability and desire an accommodation, please contact Erin Poff at emcclusk@vt.edu during regular business hours at least 10 business days prior to the event.
Advertised: May 15, 2026
Applications close:
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About Virginia Tech

Sourced by ZipRecruiter

Virginia Tech, guided by its motto "Ut Prosim" (That I May Serve), embraces a hands-on, interdisciplinary approach to educate scholars as leaders and problem-solvers. As a comprehensive land-grant institution, it enriches the quality of life in Virginia and worldwide, fostering an inclusive community focused on knowledge, discovery, and creativity. With over 280 majors, the university serves a diverse student body of more than 36,000 across undergraduate, graduate, and professional programs. Virginia Tech's presence extends throughout Virginia, including campuses in Northern Virginia, Roanoke, Newport News, and Richmond, along with multiple Extension offices and research centers. As a prominent global research institution, it conducts over $500 million in research annually.

Industry

Colleges, universities, and professional schools

Company size

5,001 - 10,000 Employees

Headquarters location

Blacksburg, VA, US

Year founded

1872

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