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Header Set Up Operator Jobs in Vermilion, OH (NOW HIRING)

Machine Operator

Cleveland, OH

$16.50 - $19.75/hr

Stamping Press Set-Up & Operator Skilled Manufacturing Opportunity | Full-Time | Career Growth Are you an experienced manufacturing professional who enjoys machine setup, troubleshooting, and ...

Machine Operator

Cleveland, OH · On-site

$16.50 - $19.75/hr

Stamping Press Set-Up & Operator Skilled Manufacturing Opportunity | Full-Time | Career Growth Are you an experienced manufacturing professional who enjoys machine setup, troubleshooting, and ...

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Experience process inspection and measurement systems MINIMUM QUALIFICATIONS: * 1 year experience in the set-up and operation in setting-up and operating precision machinery including Computer ...

Be Seen First

Experience process inspection and measurement systems MINIMUM QUALIFICATIONS: * 1 year experience in the set-up and operation in setting-up and operating precision machinery including Computer ...

Preferred Qualifications that Set You Apart: * Ability to read production/shop orders * Ability to ... Speed up to break through. Let's go, together. Work Authorization Emerson will only employ those ...

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Header Set Up Operator information

See Vermilion, OH salary details

$14

$25

$47

How much do header set up operator jobs pay per hour?

As of Sep 4, 2026, the average hourly pay for header set up operator in Vermilion, OH is $25.85, according to ZipRecruiter salary data. Most workers in this role earn between $19.57 and $28.37 per hour, depending on experience, location, and employer.

What is a header set up operator?

A Header Set Up Operator is a skilled manufacturing professional responsible for setting up and operating machines that form headers, usually in the production of fasteners like bolts, screws, and rivets. They install dies, adjust machine settings, and ensure the equipment produces components to precise specifications. The role often involves troubleshooting issues, performing quality checks, and maintaining a safe work environment. This job requires technical knowledge of machinery, attention to detail, and mechanical aptitude.

What are the key skills and qualifications needed to thrive as a header set up operator, and why are they important?

To thrive as a Header Set Up Operator, you need a solid understanding of machine operation, mechanical aptitude, and knowledge of manufacturing processes, often supported by a high school diploma or technical training. Familiarity with tools such as micrometers, calipers, and production management systems, as well as relevant safety certifications, is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in this role. These skills are essential for maintaining product quality, ensuring safe operations, and minimizing downtime in a manufacturing environment.

What are some common challenges faced by a header set up operator, and how can they be effectively managed?

Header Set Up Operators often encounter challenges such as frequent machine changeovers, tight production schedules, and maintaining consistent product quality. Managing these challenges requires strong attention to detail, effective time management, and solid mechanical aptitude. Proactively communicating with maintenance and quality assurance teams can help address issues quickly, while continuous learning about equipment updates and best practices will improve efficiency. Being adaptable and solution-oriented is key to success in this role.

What is the difference between Header Set Up Operator vs Material Handler?

AspectHeader Set Up OperatorMaterial Handler
CredentialsTypically requires high school diploma or equivalent; certifications in machinery operation are a plusHigh school diploma or equivalent; forklift and material handling certifications often required
Work EnvironmentManufacturing or printing facilities, operating machineryWarehouses, distribution centers, handling and moving materials
Employer & IndustryPrinting, packaging, manufacturing industriesLogistics, warehousing, distribution industries
Search & Comparison IntentUnderstanding machinery setup and operationFocus on material movement and inventory management

The Header Set Up Operator primarily focuses on preparing and operating machinery for header production in manufacturing or printing environments. In contrast, a Material Handler manages the movement and storage of materials within warehouses. While both roles require similar certifications and work in industrial settings, their core responsibilities differ significantly, catering to different aspects of production and logistics.

Set-Up Operator - Level 1 - 2nd Shift - Valley City, Ohio

Swagelok Company

Valley City, OH • On-site

Other

Medical, Vision, Retirement

Re-posted 12 days ago


Key responsibilities

  • Perform set-up related duties and ensure equipment is set up to standard work.

  • Troubleshoot production problems related to equipment, tooling, and processes, and assist with preventative maintenance.

  • Train operators, facilitate shift start-up and departmental meetings, and assist with departmental development and documentation.


Swagelok rating

7.8

Company rating: 7.8 out of 10

Based on 62 frontline employees who took The Breakroom Quiz

154th of 545 rated manufacturers


Job description

Shift: 3rd
City: Valley City, Ohio
Swagelok, Northeast Ohio, USA
Position Summary:
At this level the associate is proficient in all aspects of the process. They can solve most non-routine process problems. The associate at this level is more aware of the overall business and can recognize the need for and escalate process improvements to standard work that reduce cost and/or improve quality and delivery. They may interact with associates in other functional areas and can oversee and assist with department development.
Essential Duties & Responsibilities:
Support production objectives by:
• Performing set-up related duties
• Train high level skills
• Troubleshoot production problems relating to equipment, tooling, and processes
• Demonstrating support of company philosophies, systems, and policies through actions and words.
• Setup equipment to standard work.
• Facilitate Shift Start up and departmental meetings
• Train and educate operators. Assist with the assessment, implementation, and documentation of associate and departmental development plans and competency progress plans.
• Be the subject matter expert in completing the technical portion of setting up a machine
• Perform, train and assist in preventative maintenance on equipment and tooling.
• Accurately complete records and forms.
• Accurately complete records in maintenance management system.
• Knowledge about the products, processes and equipment
• Self-motivated and able to learn at a fast pace.
• Demonstrates proficient machining, communication, and troubleshooting.
• Identifies and corrects machining problems relative to tools and tool holders, collets and chucks.
• Ability to identify and rectify minor mechanical equipment malfunctions.
• Uses change management system
Education and/or Work Experience Requirements:
Required:
• High school diploma or equivalent
Critical Competencies:
Customer Focus
• Independently display prioritization skills
• Understand and anticipate the internal customers' needs and initiate action to meet them
• Meeting customer needs is their driver
Reliability and Integrity
• Drives improvements and helps others make a positive impact on quality and plant metrics
• Along with providing it themselves, encourages others to provide reliable information
• Supports organizational changes positively through actions and words
Flexibility
• Willing to be flexible in their schedule
• Shares knowledge that they have obtained with others
• Open to taking on new challenges
• Can easily be interrupted or redirected to a new task, or site based on Swagelok's needs
Teamwork
• Creates strong morale within the team by encouraging others & making them feel valued & important
• Promotes group reputation in a positive manner
Communication
• Communicates well with all different levels in the organization (shop floor, office, engineering, supervisors, managers, directors, lean leaders, etc.)
• Shares ideas and information with others
• Communicate through appropriate escalation channels when required
• Is a voice for Quality and will take time to explain theories and philosophies
Accountability
• Drives team goals and results
• Takes ownership of the actions
• Coordinate, communicate, and execute in the absence of supervision
• Controls emotions and reactions according to the situation and the audience
• Provides feedback to Supervision and guidance for other specialists in training
Working Conditions and/or Physical Requirements:
• Ability to safely and successfully perform the essential job functions consistent with the ADA, FMLA and other federal, state and local standards, including meeting qualitative and/or quantitative productivity standards.
• Ability to maintain regular, punctual attendance consistent with the ADA, FMLA and other federal, state and local standards.
• Physical Requirements: Must be able to lift Kegs and Boxes on a regular basis between 25 - 35 pounds and occasionally between 35 - 50 pounds. Considerable standing, stooping and bending is required.
• May be required to pass pre-employment and annual Vision Acuity test
Swagelok provides a comprehensive package of valuable benefits called Total Rewards focused on health and wellness, compensation, retirement planning, and supplemental rewards.
To apply:
1. Click 'Apply Now' to the role of interest, upload your resume and complete the application.
2. Those that match our qualifications will be contacted to schedule a phone interview.
Congratulations on taking the first step to Be Connected. Be Valued. Be You.
Swagelok is proud to be an Equal Opportunity Employer. Applicants are selected without regard to race, ethnicity, creed, color, religion, sex, pregnancy, pregnancy-related medical conditions, age, national origin or ancestry, disability, genetic information, veteran/military status, sexual orientation, gender identity, or other protected characteristic under federal, state or local law.
Swagelok will make reasonable accommodations in compliance with the Americans with Disabilities Act of 1990, the Americans with Disabilities Act Amendments Act of 2008, and Ohio state law.
This job summary is intended to be brief and does not list all the duties for this position. Nothing in this job description should be construed as an express or implied contract of employment. Swagelok is an at-will employer, which means that either party is free to terminate the employment relationship at any time, without any advanced notice, for any reason or no reason.

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