ZipRecruiter

Log In

1

Fuel System Engineer Jobs (NOW HIRING)

Plug Power, Inc.

Sr. System Engineer

Albany, NY

$92.30K - $138.40K/yr

Sr. Systems Engineer - Fuel Cell Systems Status: Exempt (salaried) Department: Systems Engineering Position Summary The Sr. Systems Engineer is responsible for system and subsystem level design of ...

Plug Power, Inc.

Sr. System Engineer

Albany, NY · On-site

$92.30K - $138.40K/yr

Sr. Systems Engineer - Fuel Cell Systems Status: Exempt (salaried) Department: Systems Engineering Position Summary The Sr. Systems Engineer is responsible for system and subsystem level design of ...

HEICO

Fuel Technician

Miami, FL · On-site

... Engineering departments to maintain accuracy and remain in compliance with the standards. Key Responsibilities * Perform teardown, cleaning, inspection, and repair of fuel system components

next page

Showing results 1-20

People also search for

All JobsFuel System Engineer Jobs

Fuel System Engineer information

See salary details

$53.5K

$127.2K

$167K

How much do fuel system engineer jobs pay per year?

As of May 31, 2026, the average yearly pay for fuel system engineer in the United States is $127,215.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,000.00 and $157,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Fuel System Engineer, and why are they important?

To thrive as a Fuel System Engineer, you need a solid background in mechanical or aerospace engineering, with expertise in fluid dynamics and fuel system design. Familiarity with CAD software, simulation tools like MATLAB/Simulink, and industry standards such as SAE or FAA regulations is typically required. Strong problem-solving skills, attention to detail, and effective communication help you collaborate with multidisciplinary teams and address complex engineering challenges. These skills and qualifications are crucial for ensuring the safety, efficiency, and reliability of fuel systems in vehicles or aircraft.

What are some typical challenges Fuel System Engineers face when working on new vehicle models?

Fuel System Engineers often encounter challenges related to integrating fuel system components with evolving vehicle designs and stringent emissions regulations. Adapting to new materials, ensuring system compatibility with alternative fuels, and meeting safety standards are common hurdles. Additionally, close collaboration with teams such as powertrain engineers, designers, and regulatory compliance experts is essential to address these challenges efficiently and ensure smooth project delivery.

What does a Fuel System Engineer do?

A Fuel System Engineer is responsible for designing, developing, and optimizing the fuel systems used in vehicles, aircraft, or industrial equipment. Their work ensures the safe and efficient delivery, storage, and management of fuel from the tank to the engine. They collaborate with other engineering teams to integrate fuel systems into larger mechanical or aerospace projects, conduct tests, troubleshoot issues, and ensure compliance with safety and environmental regulations. This role requires strong knowledge of fluid dynamics, materials science, and system integration.

What is a fuel systems engineer?

A fuel systems engineer designs, develops, and tests fuel delivery systems for aircraft, vehicles, or machinery. They ensure the fuel system operates safely and efficiently, often working with CAD tools and adhering to industry standards. This role requires knowledge of fluid dynamics, materials, and regulatory compliance.

What is the difference between Fuel System Engineer vs Mechanical Engineer?

AspectFuel System EngineerMechanical Engineer
Required CredentialsBachelor's in Mechanical, Automotive, or Aerospace Engineering; certifications like ASE or OEM-specific trainingBachelor's in Mechanical Engineering; often similar certifications
Work EnvironmentAutomotive, aerospace, or industrial settings focusing on fuel systemsVarious industries including manufacturing, automotive, aerospace, and energy
Industry UsageDesign, testing, and optimization of fuel systemsDesign and analysis of mechanical systems, including engines and machinery

Fuel System Engineers focus specifically on designing and testing fuel delivery systems, while Mechanical Engineers have a broader scope in mechanical design and analysis. Both roles require similar educational backgrounds and certifications, but their work environments and industry applications differ.

More about Fuel System Engineer jobs
What cities are hiring for Fuel System Engineer jobs? Cities with the most Fuel System Engineer job openings:
What states have the most Fuel System Engineer jobs? States with the most job openings for Fuel System Engineer jobs include:
What job categories do people searching Fuel System Engineer jobs look for? The top searched job categories for Fuel System Engineer jobs are:
Fuel System Engineer jobs near you

High Voltage and Liquid Fuel Systems Safety Performance Engineer

EDAG, Inc.

Farmington, MI • On-site

Full-time

Posted 10 days ago

Job description

Description:

Who we are:

EDAG Inc. is a globally leading, independent engineering services provider that combines excellent engineering with the latest technology trends. We are the experts in the all-round development of complete vehicles and smart factories. Our interdisciplinary expertise in the areas of software and digitalization means that we have the crucial skills to actively shape dynamic transformation processes as an innovative partner.


Development with passion. That's us.


With an interdisciplinary team of around 9,000 experts, EDAG develops unique mobility and industrial solutions for customers that include the world's leading automotive and non-automotive companies.


This is how you will grow:

Ensure compliance with FMVSS 305 and 301 standards. In this role, you’ll lead HV wire routing, protection, and fuel system safety strategies, supported by CAE crash simulations and validation testing. This is a high-impact opportunity to shape safe, innovative EV and ICE platforms while working cross-functionally in a fast-paced, growth-driven environment.

  • Drive decisions for HV wire routing, protection, and cut-off times to ensure compliance with FMVSS 305 performance requirements across regulated and non-regulated crash modes.
  • Lead decisions for liquid fuel system packaging, design, and protection to meet FMVSS 301 performance requirements in regulated and non-regulated crash modes.
  • Analyze CAE crash simulations to identify issues with HV and liquid fuel systems and propose corrective solutions.
  • Collaborate with the HV battery team to identify and mitigate risks within HV batteries under both high- and low-speed impacts.
  • Develop comprehensive test matrices to validate HV and liquid fuel system robustness.
  • Support testing teams in ensuring accurate and high-quality data collection.
  • Prepare post-crash documentation detailing results, observations, and required actions.
  • Communicate test results effectively to cross-functional teams.
Requirements:

This is how you will take us forward:

  • Proven experience in HV and liquid fuel system safety performance for front, side, rear, and rollover impacts.
  • Strong understanding of FMVSS 301 and FMVSS 305 regulations.
  • Hands-on experience with CAE crash simulations and test validation.
  • Familiarity with HV battery safety, design, and risk mitigation strategies.
  • Excellent technical documentation and cross-functional communication skills.
  • HV wire routing, protection & cut-off compliance with FMVSS 305
  • Liquid fuel system design & FMVSS 301 compliance
  • CAE crash simulation analysis
  • HV battery impact risk assessment
  • Test matrix development & robustness validation
  • Crash testing support & data collection
  • Post-crash documentation & reporting
  • Cross-functional communication
  • Experience with HV & fuel system safety in front, side, rear & rollover impacts